• Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
  • Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
  • Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
  • Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
  • Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
  • Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding

Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding

Control: Manual
Cooling Way: Water Cooling
Style: Fixed
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Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding pictures & photos
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
US $8,800-34,800 / Set
Min. Order: 1 Set
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Usage on site
  • Packaging & Shipping
  • Our team
  • Patent certificate
  • FAQ
Overview

Basic Info.

Model NO.
DTB-280/340/450
Electrode Stroke
Vertical
Electric Current
DC
Transmission
Pneumatic
Conductive Way
Copper
Welding Spot Number
Single
Type
Universal
Applicable Material
All Metal Materials: Stainless Steel; Galv. Sheet;
Key Selling Points
Firm Welding, High Efficiency, Power Saving
Cooling Water Flow
20L/Min
Input Power
3 Phase; 380V
Maximum Short Circuit Current
65ka/80ka/100ka
Transport Package
Wooden Case
Specification
1200*870*2070mm
Trademark
PDKJ
Origin
China
HS Code
8515809090
Production Capacity
100 Unit Per Month

Packaging & Delivery

Package Size
139.00cm * 104.00cm * 221.00cm
Package Gross Weight
1056.000kg

Product Description

 

Product Description

 

PDKJ, BORN FOR METAL WELDIN

High Power ▪ Intermediate Frequency ▪ DC output current


Intermediate Frequency Inverter DC Spot (Convex) Welder
DTB-80  DTB-160  DTB-240  DTB-280  DTB-340  DTB-450

Energy saving, power saving, high efficiency, low operating cost, and high welding quality.

Product overview: The medium frequency inverter DC spot welding machine converts the power frequency (50Hz) AC to the medium frequency (1000Hz) DC output. The time resolution is higher than that of the power frequency, the control accuracy is also improved, and the output current is not affected by the change of the secondary output circuit. It has high thermal efficiency, large output power rate and better welding quality. Compared with the traditional power frequency welding machine, inverter medium frequency DC welding will be efficient and energy-saving. It is a technological revolution breakthrough in the field of resistance welding.
 

Welding Advantages of PDKJ Intermediate Frequency Inverter DC Spot Welder

1. Easy to operate
No skill training required, easy to operate, and easy to master for beginners.

2. Design life 20 years
It is designed for the lifespan of 20 years, with over 100000 hours of intensive work and aging testing in industrial laboratories.

3. Good quality
The surface of the welding spot has few oxidation and deformation, even without any marks, and the welding is firm and has good quality.

4.Widely used
Metal cabinets, automotive components, fasteners, electronic components, instruments and meters, battery spot welding, hardware spot welding, electrical switches, terminal wires, wire mesh, mesh baskets, etc.

5. Fast welding speed
High power, fast dotting speed, short time consumption, high welding efficiency.

6.  Customized
Can be customized fixtures, electrode arms, electrode holders, and electrode heads of different sizes for different product work-pieces, and can customize highly automated welding equipment and production lines.
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding

 

Question 1: What should be considered when using a medium-frequency inverter DC spot welder for welding enclosures?

When employing a medium-frequency inverter DC spot welder for welding enclosures, the following factors should be taken into account:

  • Material Compatibility: Ensure that the welder is suitable for the specific alloy composition and thickness of the enclosure material, as different aluminum alloys may require distinct welding parameters.
  • Preparation: Thoroughly clean and degrease the surfaces to be welded, removing any oxide layers or contaminants that could compromise weld quality. Proper edge preparation, such as chamfering or V-grooving, may also be necessary.
  • Question 2: What welding process is typically used for enclosures?

    The most commonly employed welding processes for enclosures include:

  • Tungsten Inert Gas (TIG) Welding: Provides excellent control over heat input, making it suitable for thin and delicate aluminum components, as well as for producing aesthetically pleasing, high-quality welds.
  • Gas Metal Arc Welding (GMAW/MIG): Offers higher deposition rates and is more suitable for thicker materials or higher-volume production, particularly when using pulse welding modes for better control over heat input and spatter reduction.
  • Friction Stir Welding (FSW): A solid-state joining process ideal for large, thick-section aluminum enclosures, as it produces strong, defect-free joints with minimal distortion and no need for filler material.

 

Product Parameters

Parameters of PDKJ Intermediate Frequency Inverter DC Spot Welder (1)
 
parameter DTB-280 DTB-340 DTB-450
Rated capacity 280KVA 340KVA 450KVA
Input power 3 φ 380V 3 φ 380V 3 φ 380V
short-circuit current 65KA 80KA 100KA
Load duration 20% 20% 20%
control mode Primary / secondary constant current Primary / secondary constant current Primary / secondary constant current
Inverter frequency 1000HZ 1000HZ 1000HZ
Arm extension size 500 × 350mm 500 × 350mm 500 × 350mm
press 12000N 12000N 12000N
Electrode stroke 100mm 100mm 100mm
Cooling water flow 14L/min 16L/min 20L/min
Welding capacity /Al. plate 3.5+3.5mm 4.0+4.0mm 5.0+5.0mm
Welding capacity / carbon steel 4.5+4.5mm 5.0+5.0mm 6.0+6.0mm
Electrode arm size φ 74x195mm φ 74x195mm φ 74x195mm
Electrode holder size φ 31.6 × 250mm φ 31.6 × 250mm φ 31.6 × 250mm
Electrode head size φ 20x60mm φ 20x60mm φ 20x60mm
weight 820kg 900kg 980kg
Overall dimension 1205*870*2140mm 1205*870*2140mm 1205*870*2140mm

Detailed Photos

Characteristics of PDKJ Intermediate Frequency Inverter DC Spot Welder 
 

1. PDKJ MFDC Controller
The intermediate frequency welding controller and current closed-loop control can control the actual welding current at high speed. The output current is DC, and the current is smooth, the inductance reactance is zero. The working frequency is 1000Hz, and the time control accuracy is 1ms. The welding program can achieve multiple welding functions such as preheating, welding, and tempering to achieve complex welding functions. Humanized design, can save multiple welding presets.
 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
2.LCD touch screen
The interface is simple and beautiful, and the operation is simple. Multi language switching between Chinese and English, with clear welding parameters at a glance. Cooperate with preset functions to achieve fast welding.
 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
3. Water cooling circulation system
Transparent and intuitive water flow meter for easy observation and adjustment of cooling water flow. PDKJ customized anti-corrosion and anti-aging soft water pipes have a long service life and prevent water leakage accidents. Stable and appropriate temperature can improve welding quality and speed.
 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
4. Thickened and stable body design
The body is designed with a high-strength thickened steel plate mechanical structure, which is stable and rigid, ensuring that the body does not vibrate during welding, and large welded work-pieces do not shake. The high-strength corrosion-resistant nano coating body can ensure machine quality and ultra long service life. And it won the Red Dot, known as the "beautiful spot welder".

 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
5. Pure copper transformer
The transformer of PDKJ is made of pure copper for both primary and secondary poles, with a high conductivity magnetic core and high-quality epoxy resin poured inside. It has good insulation performance and stable performance, and is packaged in a stainless steel shell, with a compact and beautiful appearance. The rectifier component adopts high-power ABB diodes, with stable performance and high efficiency, making it the most reliable heart of PDKJ spot welding machine.
 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
6. Precision and flexible welding platform
The welding platform adopts high conductivity brass material with the copper content of  85%, integrated electrode voltage mechanism, short gas path, compact structure, fast reaction speed, and more convenient installation and maintenance. The stroke between electrodes is adjustable, which can greatly improve the welding speed. Internally, it adopts water-cooled circulation for heat dissipation, and can quickly replace welding fixtures and electrode heads.
 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
7. R&D Pneumatic system
The seventh generation pressure stabilizing cylinder developed specifically for welding has fast response speed, high pressure resistance, and long service life, meeting the needs of high-speed welding. The cylinder directional valve adopts SMC/Airtag triple body, with fast response speed and large flow rate, meeting the requirements of high-speed management.

 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
8. Safe and reliable circuit system
The body comes with an LS air switch, and the circuit design fully complies with the humidity breakdown voltage standard for electrical equipment air gaps. The body is equipped with an emergency stop button. All electrical designs strictly comply with safety standards from China, the European Union, and North America.
 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
 
Cooling component of spot welding machine
 
Stainless steel water tank and water pump (optional)

Large capacity water tank, stainless steel shell for heat dissipation, combined with high-power water pump, using room temperature water circulation cooling. This standard cooling component can meet welding operations with general strength. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use spot projection welding machine with power less than 160KVA  for optional.

When the temperature is below 0ºC, please use antifreeze.
 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
 
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
Industrial grade chiller (optional)

1.Vertical top air outlet design, easy installation and maintenance.
2.High quality brand refrigeration components, with a control accuracy of ± 1.0 ºC to ± 3.0 ºC;
3.Stainless steel multi-stage centrifugal pump and stainless steel water tank, PVC connection material, no worry of rust;
4.Multiple alarm protection functions and providing passive signal output;
5.Independently developed and produced bilingual intelligent temperature controllers in Chinese and English, with various settings and fault prompt functions, making operation simple and convenient;
6.The pure water filtration protection device ensures the safe operation of the equipment;


This advanced cooling component can meet ultra-high strength welding work. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use 170KVA spot projection welding machine for optional.

When the temperature is below 0 ºC, please use antifreeze.

 


Welding Automation and Non-standard Customized welding equipment

Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.

  

Part of classic automation cases of PDKJ:

Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc.


Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality WeldingPdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding

Usage on site

Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding

Packaging & Shipping

Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding

Our team


Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding

Patent certificate


Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding

FAQ

1,How to select suitable electrode materials for the spot welding machine?

Answer: Selecting suitable electrode materials is crucial for welding quality and stability of the spot welding machine. Common electrode materials include copper, copper alloys, tungsten, etc. When choosing electrode materials, factors such as the type, thickness, and properties of the welding material, as well as temperature, pressure, and current during the welding process should be considered. Typically, copper or copper alloys can be chosen as electrode materials for welding materials with low melting points, while tungsten or other materials resistant to high temperatures may be required for welding materials with high melting points or special properties.

2,Can the spot welding machine be connected to other auxiliary equipment?

Answer: Yes, the spot welding machine typically supports connection to other auxiliary equipment such as welding fixtures, positioning devices, and automatic wire feeders. These auxiliary devices can improve welding accuracy and efficiency to meet more complex welding requirements.

3,Can we send samples to you for welding tests?
Answer: Yes. You can send samples for welding tests to us, and after testing, we will send you pictures and videos. If necessary, we can also return the samples to your country so that you can inspect the welding quality before ordering the machine.

4,Do spot welding machines have safety protection measures?
Answer: Yes, our spot welding machines have comprehensive safety protection measures. The equipment incorporates various safety mechanisms such as overload protection and overheat protection, ensuring that power can be cut off promptly in case of abnormal situations to protect the safety of operators and equipment.

5,What should be considered during the transportation and storage of the spot welding machine?

Answer: When transporting and storing the spot welding machine, ensure that the equipment is turned off and the power is disconnected. Also, avoid impacts and vibrations to prevent damage to internal components. The storage environment should be kept dry, ventilated, and protected from direct sunlight and high temperatures.

6,What should be noted when the spot welding machine welds stainless steel?

Answer: Welding stainless steel requires special attention to controlling the welding temperature and welding speed to avoid overheating or rapid cooling, which may result in poor welding quality. When spot welding stainless steel, due to its high thermal conductivity and low electrical resistivity, the following points should be noted: Firstly, select appropriate welding parameters, such as increasing the welding current and welding pressure appropriately, to ensure the penetration and firmness of the weld joint. Secondly, choose electrode materials and shapes suitable for stainless steel welding to improve the stability and quality of the welding process. Additionally, stainless steel is prone to oxidation and discoloration during welding, so appropriate protective measures, such as using shielding gas or flux, should be taken to prevent oxidation and discoloration. Moreover, stainless steel has good thermal conductivity, so suitable welding electrodes and proper welding pressure should be selected to ensure the firmness and aesthetics of the weld joint. Furthermore, welding stainless steel may generate more welding fumes, so it is necessary to ensure that the workplace has good ventilation conditions.

7,How much is the price of your machines?
Answer: The price of spot welding machines varies depending on factors such as model, configuration, brand, and others. Generally, as the functionality and configuration of the equipment increase, the price also increases accordingly.
Our machines are customized according to your requirements. If you want to obtain a suitable price, please provide us with the following information:

The material and thickness of your products
The minimum and maximum size of your products
The welding positions of your products
The level of automation you wish to achieve
It would be even better if you could provide us with detailed product drawings so that our engineers can propose appropriate technical solutions and prices for you.

8,What is the general service life of the spot welding machine? How to extend its service life?

Answer: The service life of the spot welding machine depends on several factors, including equipment quality, frequency of use, maintenance, and maintenance. The designed service life of our spot welding machine is 20 years, even under high-intensity working conditions. Many of our spot welding machines have been in normal operation for more than ten years. With normal use and regular maintenance, the service life of the spot welding machine can be extended. It is recommended to regularly clean, lubricate, and inspect the equipment, and avoid excessive use or improper operation.
 


 

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From payment to delivery, we protect your trading.
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding pictures & photos
Pdkj Medium Frequency Inverter DC Spot Welder Robust and High-Quality Welding
US $8,800-34,800 / Set
Min. Order: 1 Set
Diamond Member Since 2021

Suppliers with verified business licenses

Secured Trading Service
Manufacturer/Factory
Registered Capital
20000000 RMB
Plant Area
>2000 square meters