After-sales Service: | Lifelong Service |
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Warranty: | 1 Year |
Application: | Biomedicine, Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry |
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Multi Axis Combined Laser Welding Machine
1000W~3000W
Fiber optic continuous laser On demand customization
On demand customization Features: XYZ three-axis mobile platform, coupled with rotating shaft universal drive laser welding joint, combined with customized fixture, can realize splicing seam welding and lap penetration welding of products; With R-axis, circular arc welding and circumferential welding of products can be realized, and matching can be customized as required The accuracy of platform moving axis is ± 0.02mm. Laser type: optical fiber continuous laser Power: 1000w-3000w Application: suitable for stainless steel, cold rolled sheet, galvanized sheet and aluminum alloy Welding of gold, copper alloy and other metal parts.
Advantages of PDKJ Robot Laser Welding Workstation
1.Easy to operate
No need for professional welders, simple operation, novice trainees can complete repetitive trajectory positioning, high-precision control of welding time and welding strength, and other operations
2.High precision and quality
Welding using a laser beam has very high accuracy. This means that finer welding control can be achieved during the welding process, thereby improving product quality and consistency. The weld seam is more uniform, reducing the defect rate caused by welding errors
3.Efficient production
Has high work speed and production efficiency. Robots can complete a large amount of welding work in a short period of time, greatly improving production speed and reducing production costs compared to manual welding.
4.Automation and uninterrupted production
Can achieve automated welding processes without the need for continuous manual supervision. This makes the production process more continuous and stable, reduces downtime on the production line, and improves overall production efficiency.
5.Labor cost savings
Reduced reliance on manpower, thereby lowering labor costs. At the same time, it also reduces the potential danger to workers due to the working environment and improves the safety of the workplace.
6.Strong versatility and programmability - one machine for multiple purposes
It can adapt to different welding tasks through reprogramming. This makes it easier for enterprises to adapt to market changes and the demand for product updates, improves the universality of production lines, and meets the automation needs of small-scale and customized production
Welding Automation and Non-standard Customized welding equipment
Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.
Question 1: What are the limitations on the thickness of metal materials when welding with a galvanometer laser welding machine?
Answer: The galvanometer laser welding machine is suitable for welding various thicknesses of metal materials, and the specific range depends on the power of the laser and the setting of welding parameters. Generally speaking, it can weld metal materials from thin plates to thicker plates.
Question 2: Is there a need for special pre-treatment when using a galvanometer laser welding machine to weld metal materials?
Answer: Before welding, it is usually necessary to clean and pretreat the metal material to remove surface oil stains, oxides, and impurities, ensuring welding quality. The pre-treatment methods may include polishing, cleaning, and chemical treatment.
Question 3: What is the welding speed of the galvanometer laser welding machine? Can it meet the needs of large-scale production?
Answer: The welding speed of the galvanometer laser welding machine is fast and can meet the needs of most production lines. The specific welding speed depends on the type and thickness of the material, as well as the setting of welding parameters. By optimizing parameters, efficient welding processes can be achieved.
Part of classic automation cases of PDKJ:
Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc
Welding sample
1,Can the spot welding machine meet the welding requirements of special industries, such as aerospace or medical devices?
Answer: Yes, our spot welding machine can be customized to meet the welding requirements of special industries. For industries such as aerospace or medical devices, we have rich experience and a professional technical team to provide welding solutions that meet industry standards and quality requirements.
2,How to avoid oxidation and corrosion during the welding process of the spot welding machine?
Answer: To avoid oxidation and corrosion during the welding process, the following measures can be taken: Firstly, maintain cleanliness and dryness in the welding area to prevent moisture and impurities from entering. Secondly, use anti-oxidation welding materials and electrodes to reduce the occurrence of oxidation reactions. Additionally, regular maintenance and cleaning of the equipment, including welding electrodes and the welding area, should be performed to prevent corrosion and dirt accumulation.
3,What precautions should be taken during transportation and installation of the spot welding machine?
Answer: During transportation, please ensure that the spot welding machine is properly packaged and secured to prevent collisions or damage during transit. During installation, please follow the instructions in the product manual to ensure the correct installation location and wiring of the equipment. If necessary, we can provide installation guidance and technical support to ensure the equipment's normal use.
4,What are the power requirements for the spot welding machine? Does it support multiple power inputs?
Answer: The power requirements of the spot welding machine depend on the specific model and power rating. Generally, the spot welding machine needs to be connected to a stable AC power source for power supply. For different countries and regions' power standards, we can provide adapters and converters to meet the requirements of different power inputs. Additionally, some advanced models of spot welding machines also support DC power input, which can be customized according to specific customer requirements.
5,How is the accuracy and stability of the spot welding machine ensured?
Answer: Our spot welding machine adopts advanced control systems and precise mechanical transmission mechanisms to ensure welding process accuracy and stability. During the manufacturing process, we strictly adhere to quality control standards and conduct rigorous quality inspections to ensure the equipment's stability and reliability.
6,How should the welding parameters of the spot welding machine be set to achieve the best welding results?
Answer: The welding parameters of the spot welding machine need to be determined based on the specific welding materials and process requirements. Generally, you can optimize the welding effect by adjusting parameters such as welding current, welding time, and welding pressure. It is recommended to refer to the equipment's user manual or consult our technical support team for more detailed parameter setting guidance. We have a dedicated welding parameter table in the user manual, where users can set welding pressure, current, and welding time according to the material and thickness listed in the table, and then fine-tune based on the actual welding effect.
7,Does the spot welding machine support integration into automated production lines?
Answer: Yes, our spot welding machine features programming and debugging capabilities for automated welding. Users can set welding parameters and interfaces through programming according to specific welding requirements to achieve automated welding. Additionally, the equipment provides debugging functions, allowing users to adjust and optimize welding programs easily. This greatly enhances production efficiency and operational convenience, meeting your needs for automated production. Our spot welding machine can be integrated with automated production lines to achieve automated welding. We provide interfaces with various automation equipment and systems for easy integration and debugging, enhancing production efficiency and welding quality. We can offer customized interface services tailored to your specific requirements to ensure smooth integration and stable operation of the equipment.
8,What are the working environment requirements for the spot welding machine? Are there any special restrictions?
Answer: The spot welding machine is generally suitable for indoor working environments with appropriate temperature, dryness, and ventilation, and should be kept away from flammable and explosive materials. Additionally, the equipment requires stable power sources. In special circumstances, such as special working environment requirements, please contact us, and we will provide corresponding solutions according to your needs.