Application: | Electronic Industry, Automotive Industry, Manufacturing Industry |
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Technical Class: | Continuous Wave Laser |
Control: | Manual |
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Hand-held Fiber Laser Welding Machine with Automatic Wire Feeding
1500W/2000W/3000W
Automatic wire feeding Multifunctional 3-in-1
The handheld laser welding machine is designed as an integrated structure. It uses the latest generation of laser generator, and the integrated dual drive automatic wire feeding system and equipped with the double swing welding head independently developed by our company. Welding is flexible and convenient, with good beam quality, minimal deformation of the welding body, smooth and beautiful welds, and high reliability. For areas that are difficult to access with ordinary argon arc welding guns, flexible transmission non-contact hang in the air welding is implemented. It is suitable for spot welding and full welding of various metal frame structural parts, sheet metal parts and other complicated and irregular internal corners, external corners, seams, etc. It has the advantages of simple operation, beautiful welds, fast welding speed, etc. It is suitable for welding aluminum alloy plate, stainless steel plate, iron plate, galvanized plate and other metal materials, and can perfectly replace the traditional argon arc welding, arc welding and other processes.
Project | Parameter |
Device Name
|
Handheld continuous laser welding machine
|
Laser Power
|
1500W/2000W/3000W
|
Fiber Wire Length
|
Standard configuration 10m (customized length up to 15m) |
Cooling system |
Integrated constant temperature water tank
|
Operation Temperature Range
|
15-35°C |
Operation humidity range
|
<70% without condensation
|
Consumables | Protective lenses |
Question 1: Is a handheld laser welding medicine cabinet good?
Answer: The handheld laser welding medicine cabinet is an efficient and accurate welding method with many advantages. Firstly, laser welding can provide high-quality welding joints, ensuring the strength and stability of the medicine cabinet. Secondly, the heat affected zone of laser welding is small, which can reduce welding deformation and residual stress. In addition, laser welding also has the characteristics of high efficiency and low cost, making it suitable for large-scale production.
Question 2: What are the advantages of handheld laser welding medicine cabinets compared to traditional welding methods?
Answer: Compared to traditional welding methods, handheld laser welding medicine cabinets have significant advantages. Firstly, laser welding can achieve narrower welds and higher welding accuracy, improving the overall quality of the medicine cabinet. Secondly, laser welding generates less heat during the process, which can reduce welding deformation and crack generation. In addition, laser welding has a higher degree of automation and lower labor intensity, which can improve production efficiency.
Parameter name | LWM1500 | LWM2000 | LWM3000 |
Input power | 220V / 1500W | 220V / 2000W | 380V / 3000W |
Automatic wire feeding | Yes | Yes | Yes |
Bonding strength with base metal | OK | Very good | Very good |
Welding gun model | A/B/C Optional | A/B/C Optional | A/B/C Optional |
Laser wavelength | 1064nm | 1064nm | 1080nm |
Overall power | 2500W | 3000W | 4500W |
Welding interval requirements | <0.5mm | <0.5mm | <1.0mm |
Aiming and positioning | Infrared | Infrared | Infrared |
Robot automatic welding interface | Yes | Yes | Yes |
Welding capacity / Aluminum | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding capacity / Carbon steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Stainless steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Galvanized sheet | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding speed | 0-120cm/Min | 0-120cm/Min | 0-120cm/Min |
Net weight / Packing weight | 280kg / 331kg | 300kg / 351kg | 320kg / 371kg |
Overall dimension / Packing size | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm |
Project | Traditional argon arc welding | Laser welding machine | Handheld Fiber Optic Welding |
Heat input to workpiece | Very high | Low | Low |
Deformation and undercut of workpiece | Large | Small | Small |
Subsequent processing |
Polish
|
No or minimal polishing
|
No or minimal polishing
|
Welding speed | General | More than 2 times of argon arc welding | More than 2 times of argon arc welding |
Applicable materials |
Stainless steel/carbon
steel/galvanized
sheet/aluminum alloy/copper
material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy/copper material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy
Gold/copper material
|
Consumables |
More
|
Less | Less |
Operation difficulty | Complex |
Average
|
Simple |
Environmental Protection Impact
|
Not environmentally friendly |
Environmentally friendly
|
Environmentally friendly
|
Welding fault tolerance |
Good
|
Average
|
Good
|
Double pendulum hand holding
head
|
No | No | Yes |
The brightness of light spot is adjustable | None | None | Yes |
Welding quality | Poor |
Average
|
Good
|
1,How to avoid oxidation and corrosion during the welding process of the spot welding machine?
Answer: To avoid oxidation and corrosion during the welding process, the following measures can be taken: Firstly, maintain cleanliness and dryness in the welding area to prevent moisture and impurities from entering. Secondly, use anti-oxidation welding materials and electrodes to reduce the occurrence of oxidation reactions. Additionally, regular maintenance and cleaning of the equipment, including welding electrodes and the welding area, should be performed to prevent corrosion and dirt accumulation.
2,Can the welding parameters of the spot welding machine be saved and recalled?
Answer: Yes, our spot welding machine supports the saving and recalling of welding parameters. You can save commonly used welding parameter combinations and quickly recall them as needed to improve welding efficiency.
3,Does the spot welding machine support customized welding processes?
Answer: Yes, we place great emphasis on meeting customers' personalized needs. Our technical team can customize exclusive welding process parameters and solutions for you based on your specific process requirements and material characteristics to ensure that welding quality meets your expectations.
4,How are noise and vibration generated during the welding process of the spot welding machine controlled?
Answer: To control noise and vibration generated during the welding process of the spot welding machine, we employ advanced vibration reduction technology and noise suppression measures. The equipment is designed with a reasonable structure and uses high-quality vibration damping materials to effectively reduce vibration transmission. Additionally, we optimize the electrical system of the equipment to reduce noise generation, ensuring a comfortable and quiet operating environment.
5,How are the exhaust gases generated during the use of the spot welding machine treated?
Answer: The spot welding machine may generate some exhaust gases during the welding process, mainly smoke and harmful gases. To reduce the impact on the environment and operators, you can take the following measures: Firstly, ensure that the workplace has good ventilation conditions to timely exhaust the exhaust gases. Secondly, you can install exhaust gas treatment equipment, such as air purifiers, to filter and purify the exhaust gases.
6,What are the power requirements of the spot welding machine? Does it support multiple voltage inputs?
Answer: The power requirements of the spot welding machine vary depending on the model and configuration. The power requirements of the spot welding machine depend on the specific model and power. Typically, the spot welding machine needs to be connected to a stable AC power source for power supply. We can provide adapters and converters according to different countries and regions' power standards to meet various power input requirements. Additionally, some advanced models of spot welding machines also support DC power input and can be customized according to the customer's specific requirements. Before purchasing, please confirm the specific power requirements with us to ensure the equipment operates normally.
7,What are the special requirements when welding stainless steel with the spot welding machine?
Answer: When welding stainless steel with the spot welding machine, special attention should be paid due to the high thermal conductivity and low resistivity of stainless steel. Several points to note include: Firstly, select appropriate welding parameters, such as appropriately increasing welding current and welding pressure, to ensure fusion penetration and firmness of the welding joint. Secondly, choose electrode materials and shapes suitable for stainless steel welding to improve the stability and welding quality of the welding process. Additionally, stainless steel is prone to oxidation and discoloration during welding, so proper protective measures, such as using shielding gas or flux, should be taken to prevent oxidation and discoloration.
8,How is the welding accuracy of spot welding machines ensured?
Answer: Our spot welding machines adopt advanced control systems and precise welding parameter adjustment functions to ensure the stability and accuracy of the welding process. Through precise control of current and time, high-quality welded joints can be achieved to meet your requirements for welding accuracy.