Pdkj Robotic Welding Automated Laser Welding Workstation High Efficiency

Product Description

Product Description

 

High Power ▪ High Precision ▪ High Efficiency

Robotic Fiber Laser Welding Workstation

Dual station, uninterrupted Versatility, consistent welding   

Robot fiber laser welding workstation is an advanced equipment integrating robot technology, laser welding technology and automation technology. The workstation is mainly composed of robot, laser generator, laser transmission system, welding head, worktable and control system.
The working principle of the robot fiber laser welding workstation is to control the movement trajectory of the welding head through the robot to focus the laser beam on the workpiece to achieve high-precision welding. Due to the use of fiber optic transmission laser, it can avoid the problem of using a large number of mirrors and focusing mirrors, which is required in traditional laser welding, and improve the quality of the beam and the stability of welding.

Our Advantages

Advantages of PDKJ Robot Laser Welding Workstation

1.Easy to operate

No need for professional welders, simple operation, novice trainees can complete repetitive trajectory positioning, high-precision control of welding time and welding strength, and other operations

2.High precision and quality

Welding using a laser beam has very high accuracy. This means that finer welding control can be achieved during the welding process, thereby improving product quality and consistency. The weld seam is more uniform, reducing the defect rate caused by welding errors

3.Efficient production

Has high work speed and production efficiency. Robots can complete a large amount of welding work in a short period of time, greatly improving production speed and reducing production costs compared to manual welding.

4.Automation and uninterrupted production

Can achieve automated welding processes without the need for continuous manual supervision. This makes the production process more continuous and stable, reduces downtime on the production line, and improves overall production efficiency.

5.Labor cost savings

Reduced reliance on manpower, thereby lowering labor costs. At the same time, it also reduces the potential danger to workers due to the working environment and improves the safety of the workplace.

6.Strong versatility and programmability - one machine for multiple purposes

It can adapt to different welding tasks through reprogramming. This makes it easier for enterprises to adapt to market changes and the demand for product updates, improves the universality of production lines, and meets the automation needs of small-scale and customized production
 

PDKJ robot welding workstation

1,According to the customer's needs to select the robot
PDKJ conducted a large number of repeated tests on the mainstream robots on the market, and selected the three most stable and cost-effective solutions for customers to choose from, including high repeatability, IP54 for harsh environments, and the most stable and cost-effective solutions.

2,Torches can be used as handheld torches, industrial torches, vibratory mirrors
Handheld welding torch can be installed and removed, can be removed for manual welding when needed.
The industrial welding torch has a wider swing angle, double swing welding, multi-angle welding, and on-screen adjustable display.
(Screen display parameters: swing width, red light pattern, frequency)
Laser oscillator through precise control of the laser beam focusing and movement, to achieve precise spaced welding, realize some other welding process can not complete the welding, and welding speed is very fast.


3,Laser welding power options 1200W, 1500W, 2000W, 3000W
PDKJ laser welding machine is the high-end brand of domestic welding machine, after a large number of customers to use the testimony and improvement, become the most stable market surface, can be used with the highest intensity of the laser welding machine.

4,Professional welding station and customized automation fixture are available as options.
PDKJ is a mature and automation solution provider with excellent engineers and experience in customizing laser welding automation lines for domestic automotive factories.
PDKJ can customize the automation fixture with advanced identification technology, which can accurately identify the position of the workpiece and automatically adjust the fixture to ensure the accuracy of the welding position. The welding fixture is made of high-strength materials and precision machined to ensure that the fixture always remains stable and does not deform during use, allowing you to weld more accurately. One fixture is multi-purpose, making your welding work more convenient and efficient!

5,Customizable loading and unloading automation
Different production lines have different needs, and we know it. That's why we offer customized loading and unloading automation services, tailoring the automation solution that best suits your specific needs. Automated loading and unloading systems utilize advanced mechanical design and control technology to ensure stability and reliability over long periods of time, dramatically increasing production efficiency.

6,Multi-station option to ensure welding efficiency
Multi-station parallel, efficiency soaring, flexible adjustment, adaptable. One side welding, one side loading, the maximum program to reduce the machine downtime waiting time, the manpower and machine to play the maximum utility, significantly improve production efficiency.

7,Optional multi-robot welding collaboration
Collaborative work, multiply efficiency, multiple welding robots through precise cooperation, seamless connection, realize parallel processing of welding tasks and assembly line operation, significantly improve the production efficiency.
Larger welding angle, wider welding range, can allow to break through the scope of a single robot arm span, to realize larger workpieces, more complex automated welding.

8,Optional non-contact welding seam tracking system
It detects and corrects the deviation of the weld seam in real time to ensure the welding effect. It does not need to be in direct contact with the weld seam to realize accurate positioning and tracking of the weld seam through advanced visual recognition technology. Whether it is automobile manufacturing, ship construction, steel structure engineering or pipeline installation, the non-contact weld tracking system can meet your needs. It is suitable for tracking all kinds of complex weld seams, providing efficient and accurate solutions for various industries.

9,Can be equipped with high-efficiency industrial dust collection and purification system, welding near-field smoking device
Welding produces fumes and harmful gases that not only affect the working environment, but also jeopardize the health of workers. Our high-efficiency industrial dust collection and purification systems, specially designed for welding environments, can quickly absorb and dispose of these hazardous substances, giving you a fresh, safe workspace. Our dust collection systems and near-field welding fume extractors are energy-efficient and environmentally friendly, effectively reducing energy consumption and waste emissions.
 

10,Configurable Safety Protection Hardware Systems
In Europe and the United States, safety devices for automated equipment are regulated by strict laws and regulations to ensure workplace safety and employee health. PDKJ equipment is sold worldwide and meets the highest global standards in terms of safety. Air switches, emergency stop buttons, etc., are standard.
Additional optional safety devices are: safety light grids, guardrails and safety guards, safety gates, and even sheet metal welding booths.
11,According to the welding intensity, optional independent cooling heat dissipation system
PDKJ laser welding workstations come standard with built-in chiller, but in some high-intensity non-stop welding scenarios, in order to achieve stable and normal operation of the machine, optional peripheral high-power chiller, or even a centralized cooling small cooling towers, and many large sheet metal factories are even configured with centralized large cooling towers.

12,Optional CCD LCD monitor inspection system
Visual inspection technology is applied to troubleshooting the welding process. By analyzing the monitored image data, the system can detect abnormalities in the welding process, such as weld offset, leakage and other appearance defects, so as to detect problems in time and take corresponding measures to avoid substandard product quality and ensure the stability and consistency of welding quality.

13,Standard wire feeder
Composed of wire feeder, wire feeder tube and wire feeder, suitable for large weld seams.
After seven years of optimization, the wire feed is smooth and meets the welding needs of most products.
PDKJ's original wire feeding anti-tangling device, lifting and stretching pots, column brackets, to eliminate tangling, more comfortable to use.

14,Optional Positioner to Meet Angular Welding Needs
Robotic Welding Positioners are able to flip the workpiece to the ideal welding position, thus improving the distance compensation between the welding torch and the weld seam, achieving precise welding and stabilizing the welding quality.
For large or difficult-to-move weldments, the Robotic Welding Positioner is able to change the angle of the weldment to rotate it along different axes, thus making the welding process more flexible.
Manual intervention can be significantly reduced, lowering production costs and increasing production speed at the same time.

15,Optional Gantry Inverted Lifting
Gantry inverted lifting allows the welding robot to work in a higher position, which means that the robot can more easily access the part to be welded, reducing movement and adjustment time. In addition, welding speeds are greatly increased because the robot can weld continuously in a fixed position, eliminating the need for frequent position or angle changes.

PDKJ's laser welding robots are characterized by high efficiency, precision and stability, which can significantly improve welding quality and productivity. Whether it is large-scale heavy industrial equipment or precision electronic devices, PDKJ can provide perfect welding solutions. At the same time, PDKJ's products are also characterized by intelligence and automation, which can greatly reduce labor costs and operating difficulties, making welding work easier and more efficient.

The robotic arm can be replaced by a brand as required.
Basic parameters of laser welding machines, and can addition or replacement of cleaning and cutting functions as required.

Parameter name	LWM1500	LWM2000	LWM3000
Input power	220V / 1500W	220V / 2000W	380V / 3000W
Automatic wire feeding	Yes	Yes	Yes
Bonding strength with base metal	OK	Very good	Very good
Welding gun model	A/B/C Optional	A/B/C Optional	A/B/C Optional
Laser wavelength	1064nm	1064nm	1080nm
Overall power	2500W	3000W	4500W
Welding interval requirements	<0.5mm	<0.5mm	<1.0mm
Aiming and positioning	Infrared	Infrared	Infrared
Robot automatic welding interface	Yes	Yes	Yes
Welding capacity / Aluminum	0.2-3.0mm	0.2-4.0mm	0.2-6.0mm
Welding capacity / Carbon steel	0.2-4.0mm	0.2-5.0mm	0.2-7.0mm
Welding capacity / Stainless steel	0.2-4.0mm	0.2-5.0mm	0.2-7.0mm
Welding capacity / Galvanized sheet	0.2-3.0mm	0.2-4.0mm	0.2-6.0mm
Welding speed	0-120cm/Min	0-120cm/Min	0-120cm/Min

Welding Automation and Non-standard Customized welding equipment

Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.

 

Part of classic automation cases of PDKJ:

Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc

Packaging & Shipping

 

Patent certificate

 

FAQ

 

1,Does the spot welding machine have intelligent fault detection and alarm systems?

Answer: Yes, the spot welding machine is equipped with intelligent fault detection and alarm systems, such as alarms for high water temperature, etc. This system can monitor the operating status and parameter changes of the equipment in real-time. Once a fault or abnormal condition occurs, the system will immediately issue an alarm signal and display the fault information through the display screen or remote monitoring interface. This allows operators to quickly identify and resolve issues, ensuring the normal operation of the equipment and production efficiency.

2,Why does electrode sticking occur during the use of the spot welding machine?

Answer: Electrode sticking typically occurs because the contact temperature between the electrode and the workpiece during the welding process is too high, causing the welding material to melt and adhere to the electrode. This may be due to factors such as excessive welding current, prolonged welding time, or excessive electrode pressure. To prevent electrode sticking, welding parameters should be adjusted appropriately to ensure the welding process occurs within the appropriate temperature range, and electrodes should be cleaned regularly to remove adhered welding material.

3,When welding materials of different thicknesses, does the spot welding machine require electrode replacement?

Answer: Typically, when welding materials of different thicknesses, it may be necessary to adjust the electrode spacing or replace suitable electrodes. Our spot welding machine is designed to be flexible, allowing electrode adjustments and replacements according to the welding requirements of different workpieces' thicknesses.

4,Does the spot welding machine require cooling during the welding process?

Answer: Yes, during continuous high-intensity welding, the spot welding machine generates a certain amount of heat. To ensure equipment stability and prolong its service life, it is typically equipped with a cooling system. The cooling system can effectively reduce equipment temperature through methods such as circulating cooling water or fan cooling.

5,What are the power requirements of the spot welding machine? Does it support multiple voltage inputs?

Answer: The power requirements of the spot welding machine vary depending on the model and configuration. The power requirements of the spot welding machine depend on the specific model and power. Typically, the spot welding machine needs to be connected to a stable AC power source for power supply. We can provide adapters and converters according to different countries and regions' power standards to meet various power input requirements. Additionally, some advanced models of spot welding machines also support DC power input and can be customized according to the customer's specific requirements. Before purchasing, please confirm the specific power requirements with us to ensure the equipment operates normally.

6,How is operational safety ensured during the welding process of the spot welding machine?

Answer: Strict adherence to safety operating procedures is necessary to ensure operational safety when using the spot welding machine. Firstly, ensure the equipment is properly grounded to avoid electric shock risks. Secondly, wear appropriate protective equipment such as welding gloves, safety goggles, etc. Additionally, maintain a clean and well-ventilated work area during the welding process to avoid fire and the risk of harmful gas poisoning.

7,Can the welding speed of spot welding machines be adjusted?
Answer: Yes, our spot welding machines support adjustment of welding speed. You can flexibly adjust the welding speed according to specific process requirements and material characteristics to achieve the best welding results.


8,How to avoid oxidation and corrosion during the welding process of the spot welding machine?

Answer: To avoid oxidation and corrosion during the welding process, the following measures can be taken: Firstly, maintain cleanliness and dryness in the welding area to prevent moisture and impurities from entering. Secondly, use anti-oxidation welding materials and electrodes to reduce the occurrence of oxidation reactions. Additionally, regular maintenance and cleaning of the equipment, including welding electrodes and the welding area, should be performed to prevent corrosion and dirt accumulation.