• Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine
  • Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine
  • Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine
  • Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine
  • Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine
  • Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

Control: Automatic
Cooling Way: Water Cooling
Style: Fixed
Electrode Stroke: Vertical
Transmission: Pneumatic
Welding Spot Number: Single
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  • Overview
  • Product Description
  • Product Parameters
  • Usage on site
  • Packaging & Shipping
  • Our team
  • Patent certificate
  • FAQ
Overview

Basic Info.

Model NO.
DKR-6000/DKR-15000/DKR-30000
Type
Universal
Applicable Material
All Metal Materials: Stainless Steel; Galv. Sheet;
Key Selling Points
Firm Welding, High Efficiency, Power Saving
Maximum Pressure
30000n
Input Power
3 Phase; 380V
Rated Load Duration
50%
Transport Package
Wooden Case
Specification
1200*870*2210mm
Trademark
PDKJ
Origin
China
HS Code
8515809090
Production Capacity
100 Unit Per Month

Product Description

 

Product Description

 

PDKJ, BORN FOR METAL WELDIN

High Power ▪ Intermediate Frequency ▪ DC output current

Capacitive Energy Storage Point (Convex) Welding Machine
DKR-6000  DKR-15000  DKR-30000

Energy saving, power saving, high efficiency, low operating cost, and high welding quality.

Product Overview: Capacitive energy storage point (convex) welding machine uses capacitors to store energy, achieving charging and discharging first. Compared with traditional power frequency and medium frequency point (convex) welding machines, it has lower instantaneous power, faster charging, shorter welding time, and larger output current when used from the power grid, achieving stronger welding and better surface quality. For example, the surface oxidation and deformation of welding points are small, and there is no blackening or discoloration after welding, eliminating the need for subsequent polishing processes, saving labor, energy, and consumption.

Welding advantages of PDKJ capacitor energy storage point (convex) welding machine

1. Easy to operate
No skill training required, easy to operate, and easy to master for beginners.

2. Design life 20 years
It is designed for the lifespan of 20 years, with over 100000 hours of intensive work and aging testing in industrial laboratories.

3. Good quality
The surface of the welding spot has few oxidation and deformation, even without any marks, and the welding is firm and has good quality.

4.Widely used
Metal cabinets, automotive components, fasteners, electronic components, instruments and meters, battery spot welding, hardware spot welding, electrical switches, terminal wires, wire mesh, mesh baskets, etc.

5. Fast welding speed
High power, fast dotting speed, short time consumption, high welding efficiency.

6.  Customized
Can be customized fixtures, electrode arms, electrode holders, and electrode heads of different sizes for different product work-pieces, and can customize highly automated welding equipment and production lines.
Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

 

Product Parameters

PDKJ capacitor energy storage point (convex) welding machine parameters
 
Parameter DKR-6000 DKR-15000 DKR-30000
Capacitive capacity 12000μF 30000μF 60000μF
Rated capacity 15KVA 60KVA 100KVA
External power supply 380V3φ/50HZ 380V3φ/50HZ 380V3φ/50HZ
Maximum primary current 40A 79A 132A
Cable specifications 25mm² 25mm² 50mm²
Maximum short-circuit current 60KA 100KA 140KA
Rated load duration 50% 50% 50%
Secondary voltage 10/12V 15/18V 20/26.6V
Welding cylinder φ160*100 φ200*150 φ300*150
Maximum pressure 10000N 15000N 30000N
Deep throat 500mm 500mm 500mm
Arm spacing 350mm 350mm 350mm
Welding machine size 1200*900*2100mm 1300*900*2300mm 1500*1000*2400mm
Size of energy storage cabinet 800*750*1600mm 1000*750*1800mm 1200*750*2000mm

Characteristics of PDKJ capacitor energy storage point (convex) welding machine 

1. Adopting a fully digital touch screen human-machine interface control method, the operation is simple and convenient, and the performance of the welding machine can be extended through computer programming;

2. Adopting a unique charging circuit and control system design, it can quickly respond and control the current, resulting in more accurate output current;

3. The instantaneous power taken from the power grid is low, with little impact on the power grid, low operating costs, and energy efficiency;

4. Adopting imported brand emergency charging and discharging capacitors, which charge faster, have stable capacity, and have a long service life;

5. The output and input are completely separated, unaffected by external power supply changes, ensuring constant power output and good welding consistency;

6. The surface of the solder joints has minimal oxidation and deformation, and there is no blackening of the solder joints, saving labor and eliminating the need for subsequent polishing processes;

7. Equipped with system protection and fault indication functions, abnormal situations and fault code display;

  
Cooling component of spot welding machine
 
Stainless steel water tank and water pump (optional)

Large capacity water tank, stainless steel shell for heat dissipation, combined with high-power water pump, using room temperature water circulation cooling. This standard cooling component can meet welding operations with general strength. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use spot projection welding machine with power less than 160KVA  for optional.

When the temperature is below 0ºC, please use antifreeze.

 
Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine
 
Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine
Industrial grade chiller (optional)

1.Vertical top air outlet design, easy installation and maintenance.
2.High quality brand refrigeration components, with a control accuracy of ± 1.0 ºC to ± 3.0 ºC;
3.Stainless steel multi-stage centrifugal pump and stainless steel water tank, PVC connection material, no worry of rust;
4.Multiple alarm protection functions and providing passive signal output;
5.Independently developed and produced bilingual intelligent temperature controllers in Chinese and English, with various settings and fault prompt functions, making operation simple and convenient;
6.The pure water filtration protection device ensures the safe operation of the equipment;


This advanced cooling component can meet ultra-high strength welding work. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use 170KVA spot projection welding machine for optional.

When the temperature is below 0 ºC, please use antifreeze.


 


Welding Automation and Non-standard Customized welding equipment

Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.

  

Part of classic automation cases of PDKJ:

Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc.

Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine
Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

Usage on site

Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding MachinePdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

 

Packaging & Shipping

Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

Our team

Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding MachinePdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

Patent certificate


Pdkj Guangdong Metal Welding Machine Factory Nut Energy Storage Spot Welding Machine

FAQ

1,How do we install the machine?
Answer: For some simple machines, we will provide you with English operation manuals, operation videos, and online guidance and training for your engineers to easily set up the machine. For more complex machines, we will send engineers to your country to assist with installation and training. However, there will be additional costs for engineers, including wages, visa fees, round-trip airfare, and accommodation, which will be borne by the buyer.

2,How to reduce energy consumption during the welding process of the spot welding machine?

Answer: To reduce the energy consumption of the spot welding machine, several aspects can be considered. Firstly, select efficient and energy-saving welding equipment and power supply systems to ensure the equipment operates in the optimal working state. Secondly, optimize welding parameters to avoid excessive current and voltage, reducing unnecessary energy consumption. Additionally, schedule production plans reasonably to avoid prolonged idling of the equipment, reducing standby energy consumption. Meanwhile, strengthen equipment maintenance and upkeep to ensure normal operation and efficient utilization of the equipment.

3,Can the spot welding machine be customized to meet special requirements?

Answer: Yes, we pay close attention to customers' personalized needs. If you have special welding requirements or process requirements, we can customize development according to your needs to tailor a spot welding machine that meets your requirements, such as custom fixtures, electrode heads and arms, and increased height or length of the machine body.


4,Does the spot welding machine support multi-stage welding functions?

Answer: Yes, our spot welding machine supports multi-stage welding functions. Users can set multiple welding stages according to actual needs, and each welding stage's parameters can be independently adjusted to meet the requirements of complex welding processes.

5,How is the welding pressure of the spot welding machine adjusted? What are the influencing factors?

Answer: The welding pressure of the spot welding machine can be adjusted through the pneumatic system or mechanical devices. The main factors affecting welding pressure include material thickness, hardness, and welding process requirements. Proper welding pressure ensures the firmness and quality stability of the welding joint.

6,How to select suitable electrode materials for the spot welding machine?

Answer: Selecting suitable electrode materials is crucial for welding quality and stability of the spot welding machine. Common electrode materials include copper, copper alloys, tungsten, etc. When choosing electrode materials, factors such as the type, thickness, and properties of the welding material, as well as temperature, pressure, and current during the welding process should be considered. Typically, copper or copper alloys can be chosen as electrode materials for welding materials with low melting points, while tungsten or other materials resistant to high temperatures may be required for welding materials with high melting points or special properties.

7,Do spot welding machines have safety protection measures?
Answer: Yes, our spot welding machines have comprehensive safety protection measures. The equipment incorporates various safety mechanisms such as overload protection and overheat protection, ensuring that power can be cut off promptly in case of abnormal situations to protect the safety of operators and equipment.

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