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Product highlights: desktop structure design, space saving, small current, more precise control and economic benefits.
Desktop AC Precision Spot Welding Machine
DB-80T DN-25T
Desktop medium frequency inverter spot welder is suitable for welding fine workpieces such as electrical switches, purple copper wire joints, terminal wires, silver contacts, chip inductors, coils, fuses and hardware. It is widely used in the welding of precision components such as electronics, electrical appliances, medical devices, instruments and meters.
Welding Advantages of PDKJ Intermediate Frequency Inverter DC Spot Welder
1.Direct pressure mechanism
The guide part adopts a new structure with high follow-up.
2.Desktop structure
Desktop structure, beautiful and generous It is especially suitable for fine workpiece welding and assembly line installation and production
3.water cooling system
Water saving circulating water cooling system Equipped with quick water-cooling connector to facilitate the replacement of water-cooling electrode or fixture.
4.High strength body structure
Good rigidity, which can prevent the electrode head from sliding when pressurized.
5.Safe and high performance
Safe and high performance pneumatic system The pressurization speed can be adjusted at will.
6.Accurate control of current
Equipped with medium frequency welding controller and current closed-loop control, it can control the actual welding current at high speed and accurately.
The output current is DC, the current is smooth, the inductive reactance is zero, the working frequency is 1000Hz, and the time control accuracy is 1ms.
Parameter | DN-25T | DB-80T |
Rated capacity | 25KVA | 80KVA |
Input power | 2φ 380V | 2φ 380V |
Max. short-circuit current | 15000A | 22000A |
Load duration | 20% | 20% |
Rated frequency | 50/60HZ | 50/60HZ |
Max. pressure | 750N | 750N |
Electrode stroke | 50mm | 50mm |
Arm extension size | 120mm x 115mm | 120mm x 115mm |
Cooling water flow | 4L/min | 4L/min |
Net weight / Packing weight | 120kg / 147kg | 138kg / 165kg |
Overall dimension / Packing Size | 810x500x680mm / 930x810x890mm | 800x500x680mm / 930x810x890mm |
Q1:What is the role of bench spot welder?
Precise welding: With precise control of current and voltage, benchtop spot welders can achieve precise welding, ensuring welding quality and reducing welding defects.
Efficient production: Due to the fast welding speed, the bench spot welding machine can greatly improve the production efficiency, especially suitable for high-volume production tasks.
Strong adaptability: Benchtop spot welding machine can be used in various metal materials spot welding and projection welding, such as carbon steel plate and stainless steel plate, as well as wire terminals, wire products, hardware lighting, kitchen utensils, automotive industry, small household appliances, hardware and other industries.
Cooling component of spot welding machine
Stainless steel water tank and water pump (optional)
Large capacity water tank, stainless steel shell for heat dissipation, combined with high-power water pump, using room temperature water circulation cooling. This standard cooling component can meet welding operations with general strength. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use spot projection welding machine with power less than 160KVA for optional.
When the temperature is below 0ºC, please use antifreeze.
Industrial grade chiller (optional)
1.Vertical top air outlet design, easy installation and maintenance.
2.High quality brand refrigeration components, with a control accuracy of ± 1.0 ºC to ± 3.0 ºC;
3.Stainless steel multi-stage centrifugal pump and stainless steel water tank, PVC connection material, no worry of rust;
4.Multiple alarm protection functions and providing passive signal output;
5.Independently developed and produced bilingual intelligent temperature controllers in Chinese and English, with various settings and fault prompt functions, making operation simple and convenient;
6.The pure water filtration protection device ensures the safe operation of the equipment;
This advanced cooling component can meet ultra-high strength welding work. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use 170KVA spot projection welding machine for optional.
When the temperature is below 0 ºC, please use antifreeze.
Desktop structure, saving space, low current, more precise control, economical, and cost-effective.
Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.
Part of classic automation cases of PDKJ:
Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc.
Especially suitable for aluminum, copper, galvanized sheet, carbon steel, nickel, tungsten and other metal materials and high temperature enameled wire, flexible connection, inductance coil welding. It is widely used in the welding of metal products in the fields of automobile and auto parts manufacturing, new energy power battery, photoelectric communication, electric light source, compressor, hardware, furniture, kitchenware, etc. The product has passed the patent certification of China Intellectual Property Office, China CCC certification and export CE certification.
1,How is the welding joint quality of the spot welding machine ensured?
Answer: The welding joint quality of the spot welding machine is affected by multiple factors, including welding parameters, welding materials, electrode conditions, etc. The spot welding machine we provide is equipped with a precise parameter control system and high-quality welding electrodes, which can ensure the stability and quality of the welding joint. Additionally, we provide welding quality inspection and evaluation services, which can conduct strict testing and evaluation of welding joints to ensure that the welding quality meets relevant standards and requirements.
2,How do we install the machine?
Answer: For some simple machines, we will provide you with English operation manuals, operation videos, and online guidance and training for your engineers to easily set up the machine. For more complex machines, we will send engineers to your country to assist with installation and training. However, there will be additional costs for engineers, including wages, visa fees, round-trip airfare, and accommodation, which will be borne by the buyer.
3,How is quality inspection carried out after welding on the spot welding machine?
Answer: Quality inspection after welding on the spot welding machine mainly includes visual inspection, destructive testing, and non-destructive testing. Visual inspection mainly observes the appearance quality of the weld, such as whether the weld is smooth and free of cracks, etc. Destructive testing involves mechanical property tests such as tensile and bending tests conducted on samples to evaluate the strength of the weld. Non-destructive testing includes methods such as X-ray inspection and ultrasonic testing to detect defects inside the weld. Select appropriate testing methods for quality inspection based on specific requirements and industry standards.
4,How is the cooling system of the spot welding machine maintained?
Answer: The cooling system of the spot welding machine is crucial for ensuring stable