Pdkj Spot Welder Welding Metal Flash Butt Welding Machine

Product Details
Control: Manual
Cooling Way: Water Cooling
Style: Fixed
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  • Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
  • Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
  • Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
  • Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
  • Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
  • Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Usage on site
  • Packaging & Shipping
  • Our team
  • Patent certificate
  • FAQ
Overview

Basic Info.

Model NO.
DTB-80/160/240/280/340/450
Electrode Stroke
Vertical
Electric Current
DC
Transmission
Pneumatic
Conductive Way
Copper
Welding Spot Number
Single
Type
Universal
Applicable Material
All Metal Materials: Stainless Steel; Galv. Sheet;
Key Selling Points
Firm Welding, High Efficiency, Power Saving
Cooling Water Flow
14L/Min
Input Power
3 Phase; 380V
Maximum Short Circuit Current
35ka/50ka/65ka
Transport Package
Wooden Case
Specification
1200*870*2210mm
Trademark
PDKJ
Origin
China
HS Code
8515809090
Production Capacity
100 Unit Per Month

Packaging & Delivery

Package Size
139.00cm * 104.00cm * 221.00cm
Package Gross Weight
1056.000kg

Product Description

 

Product Description

 

PDKJ, BORN FOR METAL WELDIN

High Power ▪ Intermediate Frequency ▪ DC output current


Intermediate Frequency Inverter DC Spot (Convex) Welder
DTB-80  DTB-160  DTB-240  DTB-280  DTB-340  DTB-450

Energy saving, power saving, high efficiency, low operating cost, and high welding quality.

Product overview: The medium frequency inverter DC spot welding machine converts the power frequency (50Hz) AC to the medium frequency (1000Hz) DC output. The time resolution is higher than that of the power frequency, the control accuracy is also improved, and the output current is not affected by the change of the secondary output circuit. It has high thermal efficiency, large output power rate and better welding quality. Compared with the traditional power frequency welding machine, inverter medium frequency DC welding will be efficient and energy-saving. It is a technological revolution breakthrough in the field of resistance welding.
 

Welding Advantages of PDKJ Intermediate Frequency Inverter DC Spot Welder

1. Easy to operate
No skill training required, easy to operate, and easy to master for beginners.

2. Design life 20 years
It is designed for the lifespan of 20 years, with over 100000 hours of intensive work and aging testing in industrial laboratories.

3. Good quality
The surface of the welding spot has few oxidation and deformation, even without any marks, and the welding is firm and has good quality.

4.Widely used
Metal cabinets, automotive components, fasteners, electronic components, instruments and meters, battery spot welding, hardware spot welding, electrical switches, terminal wires, wire mesh, mesh baskets, etc.

5. Fast welding speed
High power, fast dotting speed, short time consumption, high welding efficiency.

6.  Customized
Can be customized fixtures, electrode arms, electrode holders, and electrode heads of different sizes for different product work-pieces, and can customize highly automated welding equipment and production lines.
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine

 

Question 1: What are the advantages of PDKJ spot welder?

High efficiency and energy saving: The use of advanced welding technology, making welding speed, less heat loss, thereby improving energy efficiency.

High precision: Due to the use of precise control system and high quality welding technology, benchtop spot welding machine can achieve high precision welding to meet the needs of various fine processing.

 

Product Parameters

Parameters of PDKJ Intermediate Frequency Inverter DC Spot Welder (1)
 
parameter DTB-80 DTB-160 DTB-240
Rated capacity 80KVA 160KVA 240KVA
Input power 3 φ 380V 3 φ 380V 3 φ 380V
short-circuit current 25KA 35KA 50KA
Load duration 20% 20% 20%
control mode Primary / secondary constant current Primary / secondary constant current Primary / secondary constant current
Inverter frequency 1000HZ 1000HZ 1000HZ
Arm extension size 500 × 350mm 500 × 350mm 500 × 350mm
press 6000N 6000N 12000N
Electrode stroke 80mm 80mm 100mm
Cooling water flow 12L/min 12L/min 14L/min
Welding capacity /Al. plate 2.0+2.0mm 2.5+2.5mm 3.0+3.0mm
Welding capacity / carbon steel 2.5+2.5mm 3.0+3.0mm 4.0+4.0mm
Electrode arm size φ 59x173mm φ 59x173mm φ 74x195mm
Electrode holder size φ 24.6 × 180mm φ 24.6 × 180mm φ 31.6 × 250mm
Electrode head size φ 16x50mm φ 16x50mm φ 20x60mm
weight 336kg 384kg 733kg
Overall dimension 1180*750*1830mm 1180*750*1830mm 1205*870*2140mm
parameter DTB-280 DTB-340 DTB-450
Rated capacity 280KVA 340KVA 450KVA
Input power 3 φ 380V 3 φ 380V 3 φ 380V
short-circuit current 65KA 80KA 100KA
Load duration 20% 20% 20%
control mode Primary / secondary constant current Primary / secondary constant current Primary / secondary constant current
Inverter frequency 1000HZ 1000HZ 1000HZ
Arm extension size 500 × 350mm 500 × 350mm 500 × 350mm
press 12000N 12000N 12000N
Electrode stroke 100mm 100mm 100mm
Cooling water flow 14L/min 16L/min 20L/min
Welding capacity /Al. plate 3.5+3.5mm 4.0+4.0mm 5.0+5.0mm
Welding capacity / carbon steel 4.5+4.5mm 5.0+5.0mm 6.0+6.0mm
Electrode arm size φ 74x195mm φ 74x195mm φ 74x195mm
Electrode holder size φ 31.6 × 250mm φ 31.6 × 250mm φ 31.6 × 250mm
Electrode head size φ 20x60mm φ 20x60mm φ 20x60mm
weight 820kg 900kg 980kg
Overall dimension 1205*870*2140mm 1205*870*2140mm 1205*870*2140mm

Detailed Photos

Characteristics of PDKJ Intermediate Frequency Inverter DC Spot Welder 
 

1. PDKJ MFDC Controller
The intermediate frequency welding controller and current closed-loop control can control the actual welding current at high speed. The output current is DC, and the current is smooth, the inductance reactance is zero. The working frequency is 1000Hz, and the time control accuracy is 1ms. The welding program can achieve multiple welding functions such as preheating, welding, and tempering to achieve complex welding functions. Humanized design, can save multiple welding presets.
 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
2.LCD touch screen
The interface is simple and beautiful, and the operation is simple. Multi language switching between Chinese and English, with clear welding parameters at a glance. Cooperate with preset functions to achieve fast welding.
 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
3. Water cooling circulation system
Transparent and intuitive water flow meter for easy observation and adjustment of cooling water flow. PDKJ customized anti-corrosion and anti-aging soft water pipes have a long service life and prevent water leakage accidents. Stable and appropriate temperature can improve welding quality and speed.
 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
4. Thickened and stable body design
The body is designed with a high-strength thickened steel plate mechanical structure, which is stable and rigid, ensuring that the body does not vibrate during welding, and large welded work-pieces do not shake. The high-strength corrosion-resistant nano coating body can ensure machine quality and ultra long service life. And it won the Red Dot, known as the "beautiful spot welder".

 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
5. Pure copper transformer
The transformer of PDKJ is made of pure copper for both primary and secondary poles, with a high conductivity magnetic core and high-quality epoxy resin poured inside. It has good insulation performance and stable performance, and is packaged in a stainless steel shell, with a compact and beautiful appearance. The rectifier component adopts high-power ABB diodes, with stable performance and high efficiency, making it the most reliable heart of PDKJ spot welding machine.
 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
6. Precision and flexible welding platform
The welding platform adopts high conductivity brass material with the copper content of  85%, integrated electrode voltage mechanism, short gas path, compact structure, fast reaction speed, and more convenient installation and maintenance. The stroke between electrodes is adjustable, which can greatly improve the welding speed. Internally, it adopts water-cooled circulation for heat dissipation, and can quickly replace welding fixtures and electrode heads.
 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
7. R&D Pneumatic system
The seventh generation pressure stabilizing cylinder developed specifically for welding has fast response speed, high pressure resistance, and long service life, meeting the needs of high-speed welding. The cylinder directional valve adopts SMC/Airtag triple body, with fast response speed and large flow rate, meeting the requirements of high-speed management.

 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
8. Safe and reliable circuit system
The body comes with an LS air switch, and the circuit design fully complies with the humidity breakdown voltage standard for electrical equipment air gaps. The body is equipped with an emergency stop button. All electrical designs strictly comply with safety standards from China, the European Union, and North America.
 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
 
Cooling component of spot welding machine
 
Stainless steel water tank and water pump (optional)

Large capacity water tank, stainless steel shell for heat dissipation, combined with high-power water pump, using room temperature water circulation cooling. This standard cooling component can meet welding operations with general strength. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use spot projection welding machine with power less than 160KVA  for optional.

When the temperature is below 0ºC, please use antifreeze.
 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
 
Pdkj Spot Welder Welding Metal Flash Butt Welding Machine
Industrial grade chiller (optional)

1.Vertical top air outlet design, easy installation and maintenance.
2.High quality brand refrigeration components, with a control accuracy of ± 1.0 ºC to ± 3.0 ºC;
3.Stainless steel multi-stage centrifugal pump and stainless steel water tank, PVC connection material, no worry of rust;
4.Multiple alarm protection functions and providing passive signal output;
5.Independently developed and produced bilingual intelligent temperature controllers in Chinese and English, with various settings and fault prompt functions, making operation simple and convenient;
6.The pure water filtration protection device ensures the safe operation of the equipment;


This advanced cooling component can meet ultra-high strength welding work. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use 170KVA spot projection welding machine for optional.

When the temperature is below 0 ºC, please use antifreeze.

 


Welding Automation and Non-standard Customized welding equipment

Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.

  

Part of classic automation cases of PDKJ:

Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc.


Pdkj Spot Welder Welding Metal Flash Butt Welding MachinePdkj Spot Welder Welding Metal Flash Butt Welding Machine

Usage on site

Pdkj Spot Welder Welding Metal Flash Butt Welding MachinePdkj Spot Welder Welding Metal Flash Butt Welding Machine

Question:What are the characteristics of the spot welder?

(1)Multiple functions: The spot welder has a variety of functions, such as two pressurized solenoid valve control (with boost control), 4/15 specification selection function, single spot welding and continuous spot welding function. At the same time, its multi-window programmer display makes the operation simple and convenient, and has the functions of power off data saving and error self-detection.

(2)Wide range of application: spot welding machine can weld a variety of materials, including iron metal, stainless steel, but also can weld silver, copper, aluminum and other difficult metals and non-identical metal welding. The solder joint is small and reliable, good electrical conductivity, no signal attenuation, especially suitable for the occasion of strict welding heat energy requirements.

(3)Excellent performance: spot welding machine adopts inverter power supply as heating source, with accurate control, stable heat output, dynamic response fast characteristics. In addition, due to the short welding time and large welding current, the overheating oxidation and deformation of the workpiece caused by the heat generated by the welding process are reduced to a minimum.

Pdkj Spot Welder Welding Metal Flash Butt Welding Machine

Packaging & Shipping

Pdkj Spot Welder Welding Metal Flash Butt Welding Machine

Our team

Pdkj Spot Welder Welding Metal Flash Butt Welding MachinePdkj Spot Welder Welding Metal Flash Butt Welding Machine

Pdkj Spot Welder Welding Metal Flash Butt Welding Machine

Patent certificate


Pdkj Spot Welder Welding Metal Flash Butt Welding Machine

FAQ

1,What are your payment terms?

Answer: We accept the following payment methods: telegraphic transfer, letter of credit, Western Union, Made in China Trade Assurance.

2,Can the spot welding machine be used in conjunction with a robotic system?

Answer: Yes, the spot welding machine can be used in conjunction with a robotic system to achieve automated welding production lines.  By integrating with a robotic system, automated control of the welding process and precise operations can be achieved, thereby improving production efficiency and welding quality.  This combined usage is suitable for large-scale, highly repetitive welding tasks, significantly reducing manual operations and enhancing production efficiency.

3,What adjustments need to be made when the spot welding machine welds different materials?

Answer: When the spot welding machine needs to weld different materials, mainly adjustments need to be made to welding parameters, including welding current, welding time, and welding pressure.  Different materials have different melting points, thermal conductivity, and resistivity, so adjusting parameters to adapt to the material's characteristics ensures welding quality.

4,What is the cooling system of the spot welding machine?  How is the equipment's stable operation ensured?

Answer: Our spot welding machine is equipped with an efficient cooling system, which ensures stable temperature control during prolonged operation through circulating cooling water or fan heat dissipation.  This helps reduce heat loss and enhances welding quality and equipment reliability.

5,Does the spot welding machine support integration into automated production lines?

Answer: Yes, our spot welding machine features programming and debugging capabilities for automated welding.  Users can set welding parameters and interfaces through programming according to specific welding requirements to achieve automated welding.  Additionally, the equipment provides debugging functions, allowing users to adjust and optimize welding programs easily.  This greatly enhances production efficiency and operational convenience, meeting your needs for automated production.  Our spot welding machine can be integrated with automated production lines to achieve automated welding.  We provide interfaces with various automation equipment and systems for easy integration and debugging, enhancing production efficiency and welding quality.  We can offer customized interface services tailored to your specific requirements to ensure smooth integration and stable operation of the equipment.

6,Can we send samples to you for welding tests?
Answer: Yes.  You can send samples for welding tests to us, and after testing, we will send you pictures and videos.  If necessary, we can also return the samples to your country so that you can inspect the welding quality before ordering the machine.

7,Why does excessive noise occur during the use of the spot welding machine?

Answer: Excessive noise during the use of the spot welding machine may be due to wear, loosening, or imbalance of internal mechanical components of the equipment.  Additionally, unstable power supply voltage or motor failures may also cause excessive noise.  To address this issue, firstly, check the mechanical components of the equipment to ensure they are fastened and free from wear.  Simultaneously, check the working status of the power supply voltage and motor to ensure they operate normally.  If the problem persists, it is recommended to contact professional technicians for inspection and repair.

8,What should be done if spatter occurs during the welding process of the spot welding machine?

Answer: Spatter during the welding process may be caused by improper welding parameter settings or unclean material surfaces.  You can try adjusting welding parameters such as welding current and welding time, or cleaning the material surface to reduce spatter.  If the problem persists, it is recommended to contact our technical support team for further assistance.

 

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