Application: | Electronic Industry, Automotive Industry, Manufacturing Industry |
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Technical Class: | Continuous Wave Laser |
Control: | Manual |
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Hand-held Fiber Laser Welding Machine with Automatic Wire Feeding
1500W/2000W/3000W
Automatic wire feeding Multifunctional 3-in-1
The handheld laser welding machine is designed as an integrated structure. It uses the latest generation of laser generator, and the integrated dual drive automatic wire feeding system and equipped with the double swing welding head independently developed by our company. Welding is flexible and convenient, with good beam quality, minimal deformation of the welding body, smooth and beautiful welds, and high reliability. For areas that are difficult to access with ordinary argon arc welding guns, flexible transmission non-contact hang in the air welding is implemented. It is suitable for spot welding and full welding of various metal frame structural parts, sheet metal parts and other complicated and irregular internal corners, external corners, seams, etc. It has the advantages of simple operation, beautiful welds, fast welding speed, etc. It is suitable for welding aluminum alloy plate, stainless steel plate, iron plate, galvanized plate and other metal materials, and can perfectly replace the traditional argon arc welding, arc welding and other processes.
Project | Parameter |
Device Name
|
Handheld continuous laser welding machine
|
Laser Power
|
1500W/2000W/3000W
|
Fiber Wire Length
|
Standard configuration 10m (customized length up to 15m) |
Cooling system |
Integrated constant temperature water tank
|
Operation Temperature Range
|
15-35°C |
Operation humidity range
|
<70% without condensation
|
Consumables | Protective lenses |
Parameter name | LWM1500 | LWM2000 | LWM3000 |
Input power | 220V / 1500W | 220V / 2000W | 380V / 3000W |
Automatic wire feeding | Yes | Yes | Yes |
Bonding strength with base metal | OK | Very good | Very good |
Welding gun model | A/B/C Optional | A/B/C Optional | A/B/C Optional |
Laser wavelength | 1064nm | 1064nm | 1080nm |
Overall power | 2500W | 3000W | 4500W |
Welding interval requirements | <0.5mm | <0.5mm | <1.0mm |
Aiming and positioning | Infrared | Infrared | Infrared |
Robot automatic welding interface | Yes | Yes | Yes |
Welding capacity / Aluminum | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding capacity / Carbon steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Stainless steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Galvanized sheet | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding speed | 0-120cm/Min | 0-120cm/Min | 0-120cm/Min |
Net weight / Packing weight | 280kg / 331kg | 300kg / 351kg | 320kg / 371kg |
Overall dimension / Packing size | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm |
Question 1: What are the advantages of handheld laser welding medicine cabinets compared to traditional welding methods?
Answer: Compared to traditional welding methods, handheld laser welding medicine cabinets have significant advantages. Firstly, laser welding can achieve narrower welds and higher welding accuracy, improving the overall quality of the medicine cabinet. Secondly, laser welding generates less heat during the process, which can reduce welding deformation and crack generation. In addition, laser welding has a higher degree of automation and lower labor intensity, which can improve production efficiency.
Question 2: How to choose a suitable handheld laser welding machine to weld the medicine cabinet?
Answer: Choosing a suitable handheld laser welding machine requires considering multiple factors. Firstly, the required laser power and welding speed should be determined based on the material, thickness, and size of the medicine cabinet. Secondly, the stability and reliability of the equipment should be considered to ensure welding quality and production efficiency. In addition, factors such as the convenience of equipment operation and after-sales service should also be considered in order to better meet production needs.
Project | Traditional argon arc welding | Laser welding machine | Handheld Fiber Optic Welding |
Heat input to workpiece | Very high | Low | Low |
Deformation and undercut of workpiece | Large | Small | Small |
Subsequent processing |
Polish
|
No or minimal polishing
|
No or minimal polishing
|
Welding speed | General | More than 2 times of argon arc welding | More than 2 times of argon arc welding |
Applicable materials |
Stainless steel/carbon
steel/galvanized
sheet/aluminum alloy/copper
material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy/copper material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy
Gold/copper material
|
Consumables |
More
|
Less | Less |
Operation difficulty | Complex |
Average
|
Simple |
Environmental Protection Impact
|
Not environmentally friendly |
Environmentally friendly
|
Environmentally friendly
|
Welding fault tolerance |
Good
|
Average
|
Good
|
Double pendulum hand holding
head
|
No | No | Yes |
The brightness of light spot is adjustable | None | None | Yes |
Welding quality | Poor |
Average
|
Good
|
1,How to reduce energy consumption during the welding process of the spot welding machine?
Answer: To reduce the energy consumption of the spot welding machine, several aspects can be considered. Firstly, select efficient and energy-saving welding equipment and power supply systems to ensure the equipment operates in the optimal working state. Secondly, optimize welding parameters to avoid excessive current and voltage, reducing unnecessary energy consumption. Additionally, schedule production plans reasonably to avoid prolonged idling of the equipment, reducing standby energy consumption. Meanwhile, strengthen equipment maintenance and upkeep to ensure normal operation and efficient utilization of the equipment.
2,How to adjust welding pressure on the spot welding machine?
Answer: Adjusting welding pressure is essential for the welding effect of the spot welding machine. Too low welding pressure may result in unreliable welding joints, while excessive welding pressure may cause welding deformation or cracks. When adjusting welding pressure, the appropriate pressure range should be determined based on the type, thickness, and properties of the welding material, as well as the required strength of the welding joint. Typically, welding pressure can be adjusted by changing the distance between the electrodes or the operating parameters of the pressure device.
3,Does the spot welding machine support customized welding processes?
Answer: Yes, we place great emphasis on meeting customers' personalized needs. Our technical team can customize exclusive welding process parameters and solutions for you based on your specific process requirements and material characteristics to ensure that welding quality meets your expectations.
4,Can the shape and size of the welding electrode of the spot welding machine be adjusted?
Answer: Yes, the welding electrode of the spot welding machine can be adjusted or replaced according to specific requirements. Different shapes and sizes of electrodes are suitable for different welding materials and process requirements. You can choose the appropriate electrode based on actual needs or contact us for customization.
5,What factors affect the welding speed of the spot welding machine?
Answer: Several factors affect the welding speed of the spot welding machine, including welding current, welding time, electrode pressure, material thickness, and properties, etc. Generally, increasing welding current and welding time can speed up the welding process, but it may also lead to a decrease in welding quality. Improving the welding efficiency of the spot welding machine can be approached from various aspects. Firstly, optimize welding parameters by selecting the best parameter combination suitable for welding materials to enhance welding speed and quality. Secondly, use automated and intelligent welding equipment to reduce manual operations and interventions, thus improving the stability and consistency of the welding process. Additionally, rational arrangement of welding sequences and work processes can reduce waiting time and non-production time, further enhancing production efficiency. Therefore, suitable welding parameters should be selected based on specific welding requirements and material characteristics.
6,What is the noise level of the spot welding machine? Does it meet relevant standards?
Answer: Our spot welding machine is designed with low noise levels, and under normal working conditions, the noise level is very low, fully complying with national standards and requirements. You can use it with confidence without causing noise pollution to the work environment.
7,Is the operation interface of the spot welding machine user-friendly and easy to use?
Answer: Our spot welding machine features a user-friendly operation interface designed with clear and intuitive icons and buttons, making it easy for even first-time users to quickly get started. Additionally, we provide detailed operation manuals and video tutorials to help users better master the operation skills of the equipment.
8,How is operational safety ensured during the welding process of the spot welding machine?
Answer: Strict adherence to safety operating procedures is necessary to ensure operational safety when using the spot welding machine. Firstly, ensure the equipment is properly grounded to avoid electric shock risks. Secondly, wear appropriate protective equipment such as welding gloves, safety goggles, etc. Additionally, maintain a clean and well-ventilated work area during the welding process to avoid fire and the risk of harmful gas poisoning.