Medium Frequency Inverter DC Spot Welding Machine - Pdkj

Product Details
Control: Manual
Cooling Way: Water Cooling
Style: Fixed
Gold Member Since 2021

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  • Medium Frequency Inverter DC Spot Welding Machine - Pdkj
  • Medium Frequency Inverter DC Spot Welding Machine - Pdkj
  • Medium Frequency Inverter DC Spot Welding Machine - Pdkj
  • Medium Frequency Inverter DC Spot Welding Machine - Pdkj
  • Medium Frequency Inverter DC Spot Welding Machine - Pdkj
  • Medium Frequency Inverter DC Spot Welding Machine - Pdkj
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Features
  • Application
  • Customer
  • Company Profile
  • Our Advantages
Overview

Basic Info.

Model NO.
DTB-80/DTB-160/DTB240/DTB-280/DTB-340/DTB-450
Electrode Stroke
Vertical
Electric Current
DC
Transmission
Pneumatic
Conductive Way
Copper
Welding Spot Number
Single
Type
Universal
Applicable Material
All Metal Materials: Stainless Steel; Alum.; CS
Key Selling Points
Firm Welding, High Efficiency, Power Saving
Cooling Water Flow
12L/Min
Maximum Short Circuit Current
25ka
Input Voltage
3 Phase, 380V
Transport Package
Wooden Case
Specification
Please refer to the parameter table
Trademark
PDKJ
Origin
China
HS Code
8515809090
Production Capacity
100 Unit Per Month

Product Description

Product Description

Intermediate Frequency Inverter DC Spot (Convex) Welder

Medium Frequency DC Welding Machine , Spot Welding Machine, Projection welding machine.
With CE/CCC/ISO certificate.

Model: DTB-80, DTB-160, DTB240, DTB-280, DTB-340, DTB450
            Customization is acceptable.

Product highlights: Energy saving, Power saving, High efficiency, Low operating cost, High welding quality.

Product overview: The intermediate frequency inverter DC spot projection welding machine converts the power frequency (50 Hz) AC to the intermediate frequency (1000 Hz) DC output, the time resolution is higher than the power frequency, the control accuracy is also improved, and the output current is not affected by the secondary output circuit change, the thermal efficiency is higher, the output power is great, and the welding quality is better. Compared with the traditional power frequency welding machine, inverter medium frequency DC welding will be highly efficient and energy-saving, which is a technological revolution breakthrough in the field of resistance welding.

The product has passed the patent certification of China Intellectual Property Office, China CCC certification and export CE certification.

 

Detailed Photos


1 PDKJ MFDC Controller
The intermediate frequency welding controller and current closed-loop control can control the actual welding current at high speed. The output current is DC, the current is smooth, and the inductance reactance is zero. The working frequency is 1000Hz, and the time control accuracy is 1ms. The welding program can achieve multiple welding functions such as preheating, welding, and tempering to achieve complex welding functions. Humanized design, capable of saving multiple welding presets.

2 LCD touch screen
The interface is simple and beautiful, with simple operation, multi language switching between Chinese and English, and welding parameters are stick out a mile. Combined with preset functions, fast welding is achieved.

3 Water cooling circulation system
Transparent and intuitive water flow meter for easy observation and adjustment of cooling water flow. PDKJ customized anti-corrosion and anti-aging soft water pipes have a long service life and prevent water leakage accidents. A stable and suitable temperature can improve welding quality and speed.

4 Thickened and stable body design
The body is designed with high-strength thickened steel plate mechanical structure, which is stable and rigid, ensuring that the body does not vibrate during welding, and when welding large work-pieces do not shake. The high-strength corrosion-resistant nano coating body can ensure machine quality and ultra long service life. Won the Red Dot, known as the "Beautiful Spot Welder".

5 Pure copper transformer
PDKJ transformer is made of pure copper for both primary and secondary poles, with high conductivity magnetic core, high-quality epoxy resin poured inside. It has good insulation and stable performance. It is packaged in the stainless steel shell, with a compact and beautiful appearance. The rectifier component adopts high-power ABB diodes, with stable performance and high efficiency, making it the most reliable heart of PDKJ spot welding machine.

6 Precision and flexible welding platform
The welding platform adopts high conductivity brass material with the copper content of 85%, integrated electrode voltage mechanism, short gas path, compact structure, fast reaction speed, and more convenient installation and maintenance. The stroke between electrodes is adjustable, which can greatly improve the welding speed. The internal design adopts water-cooled circulation for heat dissipation, and can be quickly replaced with welding fixtures and electrode heads.

7 R&D Pneumatic system
The seventh generation pressure stabilizing cylinder developed specifically for welding has fast response speed, high pressure resistance, and long service life, meeting the needs of high-speed welding. The cylinder directional valve adopts SMC/Airtag triple body, with fast response speed and large flow rate, meeting the requirements of high-speed management.

8 Safe and reliable circuit system
The body comes with the LS air switch, and the circuit design fully complies with the humidity breakdown voltage standard for electrical equipment air gaps. Equipped with emergency stop button. All electrical designs strictly comply with safety standards of China, European Union, and North America.
 

Medium Frequency Inverter DC Spot Welding Machine - Pdkj

Medium Frequency Inverter DC Spot Welding Machine - Pdkj
Medium Frequency Inverter DC Spot Welding Machine - Pdkj
Medium Frequency Inverter DC Spot Welding Machine - Pdkj

 

Product Parameters

 

Model DTB-80 DTB-160 DTB-240
Rated capacity 80KVA 160KVA 240KVA
Input power 3 φ 380V 3 φ 380V 3 φ 380V
Maximum short circuit current 25KA 35KA 50KA
Load duration 20% 20% 20%
Control mode Primary / Secondary constant current Primary / Secondary constant current Primary / Secondary constant current
Inverter frequency 1000HZ 1000HZ 1000HZ
Maximum pressure 6000N 6000N 12000N
Electrode stroke 60mm 60mm 100mm
Cooling water flow 12L/min 12L/min 14L/min
Welding capacity / Aluminum plate 2.0+2.0mm 2.5+2.5 mm 3.0+3.0 mm
Welding capacity / Carbon steel 2.5+2.5mm 3.0+3.0 mm 4.0+4.0 mm
Arm extension size 500 × 250mm 500 × 250mm 500 × 350mm
Electrode arm size ¢59 × 173mm ¢59 × 173mm ¢74 × 195mm
Electrode holder size ¢24.6 × 180mm ¢24.6 × 180mm ¢31.6 × 250mm
Electrode head size ¢16 × 50mm ¢16 × 50mm ¢20 × 60mm
Weight/+Wooden box 336kg/+56kg 384kg/+56kg 733kg/+76kg
Overall dimension/+Wooden box 1180*750*1830mm
1230*790*1950mm
1180*750*1830mm
1230*790*1950mm
1200*870*2070mm
1390*1040*2210mm
 
Model DTB-280 DTB-340 DTB-450
Rated capacity 280KVA 340KVA 450KVA
Input power 3 φ 380V 3 φ 380V 3 φ 380V
Short-circuit current 65KA 80KA 100KA
Load duration 20% 20% 20%
Control mode Primary / Secondary constant current Primary / Secondary constant current Primary / Secondary constant current
Inverter frequency 1000HZ 1000HZ 1000HZ
Arm extension size 500 × 350mm 500 × 350mm 500 × 350mm
Maximum pressure 12000N 12000N 12000N
Electrode stroke 100mm 100mm 100mm
Cooling water flow 14L/min 16L/min 20L/min
Welding capacity / Aluminum plate 3.5+3.5mm 4.0+4.0mm 5.0+5.0mm
Welding capacity / Carbon steel 4.5+4.5mm 5.0+5.0mm 6.0+6.0mm
Electrode arm size φ 74 x 195mm φ 74 x 195mm φ 74 x 195mm
Electrode holder size φ 31.6 × 250mm φ 31.6 × 250mm φ 31.6 × 250mm
Electrode head size φ 20 x 60mm φ 20 x 60mm φ 20 x 60mm
Weight/+Wooden box 820kg/+76kg 900kg/+76kg 980kg/+76kg
Overall dimension/+Wooden box 1205*870*2140mm
1390*1040*2210mm
1205*870*2140mm
1390*1040*2210mm
1205*870*2140mm
1390*1040*2210mm
 

Features

01. The output current is DC, the current is smooth and the inductive reactance is zero.The working frequency is 1000Hz and the time control precision is 1ms.

02.The fuselage adopts steel plate mechanical structure design, which is beautiful and rigid as a whole, ensuring stable welding quality.

03.The electrode voltage mechanism is integrated, the gas path is short, the structure is compact, the reaction speed is faster, and the installation and maintenance is more convenient.

04.The secondary circuit is made of high quality conductive material, which greatly reduces the circuit impedance.

05.The cylinder reversing valve adopts imported brand, with fast response, large flow and long service life, which can meet the requirements of high-speed management.

06.Standard components adopt brand, so that the overall quality of welding machine reaches the standard.

07.Equipped with intermediate frequency welding controller, current closed-loop control, can control the actual welding current at high speed.

08.Large screen LCD interface, with Chinese and English switching display.

09.High quality, high efficiency welding ability, power factor up to 98%, three-phase input load balance, greatly reduce the impact on the user grid.

Application

Especially suitable for welding of metal materials such as aluminum, copper, galvanized sheet, carbon steel, nickel, tungsten, high-temperature enameled wires, soft connections, and inductance coils. It is widely used in the welding of metal products such as automobile and auto parts manufacturing, new energy power battery, photoelectric communication, Electric light, compressor, hardware, furniture, kitchenware, etc.

Medium Frequency Inverter DC Spot Welding Machine - Pdkj


 

Customer

Powerful customized strength, hand-held laser welding machine technology is far ahead of its peers for more than 5 years, most of the welding machines are still working normally since the establishment of the company.

Medium Frequency Inverter DC Spot Welding Machine - Pdkj
Medium Frequency Inverter DC Spot Welding Machine - Pdkj
Medium Frequency Inverter DC Spot Welding Machine - Pdkj

Company Profile

Founded in 2006, Pudian Technology is a professional supplier of welding automation solutions. The company has passed the ISO9001 international quality management system certification, has more than 80 officially authorized and applied national patents, and a number of core technologies in the welding field fill the technical gap at home and abroad. It is a national high-tech enterprise. Over the past 17 years, Pudian Technology has provided products and services to nearly 9000 users worldwide in the field of welding automation. PDKJ brand spot welder laser welding machines are popular in more than 30 countries and regions around the world. In the future, we will continue to create lifelong value for users worldwide in the field of welding automation!

Corporate Honors: National high-tech enterprise, 82 intellectual property and invention patents, ISO quality system certification, EU CE and North American safety certification, 3C certification.

Medium Frequency Inverter DC Spot Welding Machine - Pdkj

Our Advantages

Advantages of PDKJ spot welder
High quality supplier for Fortune 500 enterprise, preferred for quality procurement.

1. Easy to operate
No skill training is required, the operation is simple, and beginners can easily master the welding job.

2. Design life of 20 years
Designed for the lifespan of 20 years, with over 100000 hours of intensive work and aging testing in industrial laboratories.

3. Welding is firm and of good quality
The surface of the solder joint has little oxidation and deformation, even without any marks, and the welding is firm and of good quality.

4. Wide range of welding applications
Metal cabinets, automotive components, fasteners, electronic components, instruments and meters, battery spot welding, hardware spot welding, electrical switches, terminal wires, wire mesh, mesh baskets, etc.

5. Fast welding speed
High power, fast drop spot speed, short time consumption, high welding efficiency.

6. Non standard customization possible
Can be customized fixtures, electrode arms, electrode holders, and electrode heads of different sizes for different product work-pieces, and can customize highly automated welding equipment and production lines.

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