Application: | Electronic Industry, Automotive Industry, Manufacturing Industry |
---|---|
Technical Class: | Continuous Wave Laser |
Control: | Manual |
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Hand-held Fiber Laser Welding Machine with Automatic Wire Feeding
1500W/2000W/3000W
Automatic wire feeding Multifunctional 3-in-1
The handheld laser welding machine is designed as an integrated structure. It uses the latest generation of laser generator, and the integrated dual drive automatic wire feeding system and equipped with the double swing welding head independently developed by our company. Welding is flexible and convenient, with good beam quality, minimal deformation of the welding body, smooth and beautiful welds, and high reliability. For areas that are difficult to access with ordinary argon arc welding guns, flexible transmission non-contact hang in the air welding is implemented. It is suitable for spot welding and full welding of various metal frame structural parts, sheet metal parts and other complicated and irregular internal corners, external corners, seams, etc. It has the advantages of simple operation, beautiful welds, fast welding speed, etc. It is suitable for welding aluminum alloy plate, stainless steel plate, iron plate, galvanized plate and other metal materials, and can perfectly replace the traditional argon arc welding, arc welding and other processes.
Project | Parameter |
Device Name
|
Handheld continuous laser welding machine
|
Laser Power
|
1500W/2000W/3000W
|
Fiber Wire Length
|
Standard configuration 10m (customized length up to 15m) |
Cooling system |
Integrated constant temperature water tank
|
Operation Temperature Range
|
15-35°C |
Operation humidity range
|
<70% without condensation
|
Consumables | Protective lenses |
Question 1: How is the sealing of the laser welding safe?
Answer: The sealing of the laser welding safe is very good. Laser welding can form continuous and seamless welds, effectively preventing external substances or gases from entering the interior of the safe and protecting the safety of items inside the cabinet.
Parameter name | LWM1500 | LWM2000 | LWM3000 |
Input power | 220V / 1500W | 220V / 2000W | 380V / 3000W |
Automatic wire feeding | Yes | Yes | Yes |
Bonding strength with base metal | OK | Very good | Very good |
Welding gun model | A/B/C Optional | A/B/C Optional | A/B/C Optional |
Laser wavelength | 1064nm | 1064nm | 1080nm |
Overall power | 2500W | 3000W | 4500W |
Welding interval requirements | <0.5mm | <0.5mm | <1.0mm |
Aiming and positioning | Infrared | Infrared | Infrared |
Robot automatic welding interface | Yes | Yes | Yes |
Welding capacity / Aluminum | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding capacity / Carbon steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Stainless steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Galvanized sheet | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding speed | 0-120cm/Min | 0-120cm/Min | 0-120cm/Min |
Net weight / Packing weight | 280kg / 331kg | 300kg / 351kg | 320kg / 371kg |
Overall dimension / Packing size | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm |
Project | Traditional argon arc welding | Laser welding machine | Handheld Fiber Optic Welding |
Heat input to workpiece | Very high | Low | Low |
Deformation and undercut of workpiece | Large | Small | Small |
Subsequent processing |
Polish
|
No or minimal polishing
|
No or minimal polishing
|
Welding speed | General | More than 2 times of argon arc welding | More than 2 times of argon arc welding |
Applicable materials |
Stainless steel/carbon
steel/galvanized
sheet/aluminum alloy/copper
material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy/copper material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy
Gold/copper material
|
Consumables |
More
|
Less | Less |
Operation difficulty | Complex |
Average
|
Simple |
Environmental Protection Impact
|
Not environmentally friendly |
Environmentally friendly
|
Environmentally friendly
|
Welding fault tolerance |
Good
|
Average
|
Good
|
Double pendulum hand holding
head
|
No | No | Yes |
The brightness of light spot is adjustable | None | None | Yes |
Welding quality | Poor |
Average
|
Good
|
1,How are the electrodes of the spot welding machine maintained and replaced during the welding process?
Answer: The electrodes of the spot welding machine gradually wear during use, so they need to be checked and maintained regularly. When electrode wear is severe, new electrodes should be replaced promptly. When replacing electrodes, choose suitable electrode materials and specifications and follow the correct installation and adjustment procedures outlined in the equipment manual. Additionally, regular cleaning and polishing of electrodes can extend their service life.
2,Does the spot welding machine have automatic detection capabilities to monitor abnormalities during the welding process?
Answer: Yes, our spot welding machine is equipped with automatic detection capabilities to monitor abnormalities such as abnormal currents and excessive temperatures during the welding process in real-time. Once abnormalities are detected, the equipment automatically takes corresponding protective measures to ensure the safety and reliability of the welding process.
3,Is the operation of the spot welding machine simple, and does it require special training?
Answer: The operation of the spot welding machine is relatively simple and intuitive, as the equipment provided is equipped with a user-friendly operating interface and clear instructions. However, to ensure the best operating results and safety, we recommend that operators receive basic training to understand the equipment's basic operation, safety regulations, and maintenance knowledge.
4,What factors affect the welding quality of the spot welding machine?
Answer: Welding quality is influenced by various factors, including welding current, welding time, welding pressure, electrode materials, and the types and thicknesses of the materials being welded. We provide suitable welding parameter recommendations based on your specific requirements and material characteristics to ensure the welding quality reaches the optimal state.
5,What is the general service life of the spot welding machine? How to extend its service life?
Answer: The service life of the spot welding machine depends on several factors, including equipment quality, frequency of use, maintenance, and maintenance. The designed service life of our spot welding machine is 20 years, even under high-intensity working conditions. Many of our spot welding machines have been in normal operation for more than ten years. With normal use and regular maintenance, the service life of the spot welding machine can be extended. It is recommended to regularly clean, lubricate, and inspect the equipment, and avoid excessive use or improper operation.
6,What is the noise level of the spot welding machine? Does it meet relevant standards?
Answer: Our spot welding machine is designed with low noise levels, and under normal working conditions, the noise level is very low, fully complying with national standards and requirements. You can use it with confidence without causing noise pollution to the work environment.
7,What are the special requirements when welding stainless steel with the spot welding machine?
Answer: When welding stainless steel with the spot welding machine, special attention should be paid due to the high thermal conductivity and low resistivity of stainless steel. Several points to note include: Firstly, select appropriate welding parameters, such as appropriately increasing welding current and welding pressure, to ensure fusion penetration and firmness of the welding joint. Secondly, choose electrode materials and shapes suitable for stainless steel welding to improve the stability and welding quality of the welding process. Additionally, stainless steel is prone to oxidation and discoloration during welding, so proper protective measures, such as using shielding gas or flux, should be taken to prevent oxidation and discoloration.
8,Does the spot welding machine support simultaneous multi-point welding?
Answer: Yes, some advanced models of spot welding machines support simultaneous multi-point welding. By configuring multiple welding heads and control systems, it is possible to achieve simultaneous welding of multiple welding points, thereby improving production efficiency and welding quality. However, please note that multi-point welding requires precise control and parameter adjustment to ensure consistent welding results for each welding point.