| Applicable Material: | All Metal Materials: Stainless Steel; Galv. Sheet; |
|---|---|
| Key Selling Points: | Two Station Welding Workstation, 6-Axis Robot |
| Input Power: | 1000W-3000W |
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Robotic Fiber Laser Welding Workstation
Dual station, uninterrupted Versatility, consistent welding
Robot fiber laser welding workstation is an advanced equipment integrating robot technology, laser welding technology and automation technology. The workstation is mainly composed of robot, laser generator, laser transmission system, welding head, worktable and control system.
The working principle of the robot fiber laser welding workstation is to control the movement trajectory of the welding head through the robot to focus the laser beam on the workpiece to achieve high-precision welding. Due to the use of fiber optic transmission laser, it can avoid the problem of using a large number of mirrors and focusing mirrors, which is required in traditional laser welding, and improve the quality of the beam and the stability of welding.
Advantages of PDKJ Robot Laser Welding Workstation
1.Easy to operate
No need for professional welders, simple operation, novice trainees can complete repetitive trajectory positioning, high-precision control of welding time and welding strength, and other operations
2.High precision and quality
Welding using a laser beam has very high accuracy. This means that finer welding control can be achieved during the welding process, thereby improving product quality and consistency. The weld seam is more uniform, reducing the defect rate caused by welding errors
3.Efficient production
Has high work speed and production efficiency. Robots can complete a large amount of welding work in a short period of time, greatly improving production speed and reducing production costs compared to manual welding.
4.Automation and uninterrupted production
Can achieve automated welding processes without the need for continuous manual supervision. This makes the production process more continuous and stable, reduces downtime on the production line, and improves overall production efficiency.
5.Labor cost savings
Reduced reliance on manpower, thereby lowering labor costs. At the same time, it also reduces the potential danger to workers due to the working environment and improves the safety of the workplace.
6.Strong versatility and programmability - one machine for multiple purposes
It can adapt to different welding tasks through reprogramming. This makes it easier for enterprises to adapt to market changes and the demand for product updates, improves the universality of production lines, and meets the automation needs of small-scale and customized production
Question 1: What are the advantages of robot welding sensors?
Answer: Robot welding sensors have the advantages of high precision, high efficiency, and high consistency. Robots can accurately control the welding process, ensuring stable and reliable welding quality. Meanwhile, robot welding can also reduce labor costs and improve production efficiency.
PDKJ robot welding workstation
1,According to the customer's needs to select the robot
PDKJ conducted a large number of repeated tests on the mainstream robots on the market, and selected the three most stable and cost-effective solutions for customers to choose from, including high repeatability, IP54 for harsh environments, and the most stable and cost-effective solutions.
2,Torches can be used as handheld torches, industrial torches, vibratory mirrors
Handheld welding torch can be installed and removed, can be removed for manual welding when needed.
The industrial welding torch has a wider swing angle, double swing welding, multi-angle welding, and on-screen adjustable display.
(Screen display parameters: swing width, red light pattern, frequency)
Laser oscillator through precise control of the laser beam focusing and movement, to achieve precise spaced welding, realize some other welding process can not complete the welding, and welding speed is very fast.
3,Laser welding power options 1200W, 1500W, 2000W, 3000W
PDKJ laser welding machine is the high-end brand of domestic welding machine, after a large number of customers to use the testimony and improvement, become the most stable market surface, can be used with the highest intensity of the laser welding machine.
4,Professional welding station and customized automation fixture are available as options.
PDKJ is a mature and automation solution provider with excellent engineers and experience in customizing laser welding automation lines for domestic automotive factories.
PDKJ can customize the automation fixture with advanced identification technology, which can accurately identify the position of the workpiece and automatically adjust the fixture to ensure the accuracy of the welding position. The welding fixture is made of high-strength materials and precision machined to ensure that the fixture always remains stable and does not deform during use, allowing you to weld more accurately. One fixture is multi-purpose, making your welding work more convenient and efficient!
5,Customizable loading and unloading automation
Different production lines have different needs, and we know it. That's why we offer customized loading and unloading automation services, tailoring the automation solution that best suits your specific needs. Automated loading and unloading systems utilize advanced mechanical design and control technology to ensure stability and reliability over long periods of time, dramatically increasing production efficiency.
6,Multi-station option to ensure welding efficiency
Multi-station parallel, efficiency soaring, flexible adjustment, adaptable. One side welding, one side loading, the maximum program to reduce the machine downtime waiting time, the manpower and machine to play the maximum utility, significantly improve production efficiency.
7,Optional multi-robot welding collaboration
Collaborative work, multiply efficiency, multiple welding robots through precise cooperation, seamless connection, realize parallel processing of welding tasks and assembly line operation, significantly improve the production efficiency.
Larger welding angle, wider welding range, can allow to break through the scope of a single robot arm span, to realize larger workpieces, more complex automated welding.
8,Optional non-contact welding seam tracking system
It detects and corrects the deviation of the weld seam in real time to ensure the welding effect. It does not need to be in direct contact with the weld seam to realize accurate positioning and tracking of the weld seam through advanced visual recognition technology. Whether it is automobile manufacturing, ship construction, steel structure engineering or pipeline installation, the non-contact weld tracking system can meet your needs. It is suitable for tracking all kinds of complex weld seams, providing efficient and accurate solutions for various industries.
9,Can be equipped with high-efficiency industrial dust collection and purification system, welding near-field smoking device
Welding produces fumes and harmful gases that not only affect the working environment, but also jeopardize the health of workers. Our high-efficiency industrial dust collection and purification systems, specially designed for welding environments, can quickly absorb and dispose of these hazardous substances, giving you a fresh, safe workspace. Our dust collection systems and near-field welding fume extractors are energy-efficient and environmentally friendly, effectively reducing energy consumption and waste emissions.
10,Configurable Safety Protection Hardware Systems
In Europe and the United States, safety devices for automated equipment are regulated by strict laws and regulations to ensure workplace safety and employee health. PDKJ equipment is sold worldwide and meets the highest global standards in terms of safety. Air switches, emergency stop buttons, etc., are standard.
Additional optional safety devices are: safety light grids, guardrails and safety guards, safety gates, and even sheet metal welding booths.11,According to the welding intensity, optional independent cooling heat dissipation system
PDKJ laser welding workstations come standard with built-in chiller, but in some high-intensity non-stop welding scenarios, in order to achieve stable and normal operation of the machine, optional peripheral high-power chiller, or even a centralized cooling small cooling towers, and many large sheet metal factories are even configured with centralized large cooling towers.
12,Optional CCD LCD monitor inspection system
Visual inspection technology is applied to troubleshooting the welding process. By analyzing the monitored image data, the system can detect abnormalities in the welding process, such as weld offset, leakage and other appearance defects, so as to detect problems in time and take corresponding measures to avoid substandard product quality and ensure the stability and consistency of welding quality.
13,Standard wire feeder
Composed of wire feeder, wire feeder tube and wire feeder, suitable for large weld seams.
After seven years of optimization, the wire feed is smooth and meets the welding needs of most products.
PDKJ's original wire feeding anti-tangling device, lifting and stretching pots, column brackets, to eliminate tangling, more comfortable to use.
14,Optional Positioner to Meet Angular Welding Needs
Robotic Welding Positioners are able to flip the workpiece to the ideal welding position, thus improving the distance compensation between the welding torch and the weld seam, achieving precise welding and stabilizing the welding quality.
For large or difficult-to-move weldments, the Robotic Welding Positioner is able to change the angle of the weldment to rotate it along different axes, thus making the welding process more flexible.
Manual intervention can be significantly reduced, lowering production costs and increasing production speed at the same time.
15,Optional Gantry Inverted Lifting
Gantry inverted lifting allows the welding robot to work in a higher position, which means that the robot can more easily access the part to be welded, reducing movement and adjustment time. In addition, welding speeds are greatly increased because the robot can weld continuously in a fixed position, eliminating the need for frequent position or angle changes.
PDKJ's laser welding robots are characterized by high efficiency, precision and stability, which can significantly improve welding quality and productivity. Whether it is large-scale heavy industrial equipment or precision electronic devices, PDKJ can provide perfect welding solutions. At the same time, PDKJ's products are also characterized by intelligence and automation, which can greatly reduce labor costs and operating difficulties, making welding work easier and more efficient.
The robotic arm can be replaced by a brand as required.
Basic parameters of laser welding machines, and can addition or replacement of cleaning and cutting functions as required.
| Parameter name | LWM1500 | LWM2000 | LWM3000 |
| Input power | 220V / 1500W | 220V / 2000W | 380V / 3000W |
| Automatic wire feeding | Yes | Yes | Yes |
| Bonding strength with base metal | OK | Very good | Very good |
| Welding gun model | A/B/C Optional | A/B/C Optional | A/B/C Optional |
| Laser wavelength | 1064nm | 1064nm | 1080nm |
| Overall power | 2500W | 3000W | 4500W |
| Welding interval requirements | <0.5mm | <0.5mm | <1.0mm |
| Aiming and positioning | Infrared | Infrared | Infrared |
| Robot automatic welding interface | Yes | Yes | Yes |
| Welding capacity / Aluminum | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
| Welding capacity / Carbon steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
| Welding capacity / Stainless steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
| Welding capacity / Galvanized sheet | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
| Welding speed | 0-120cm/Min | 0-120cm/Min | 0-120cm/Min |
Welding Automation and Non-standard Customized welding equipment
Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.
Part of classic automation cases of PDKJ:
Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc
1,How to reduce energy consumption during the welding process of the spot welding machine?
Answer: To reduce the energy consumption of the spot welding machine, several aspects can be considered. Firstly, select efficient and energy-saving welding equipment and power supply systems to ensure the equipment operates in the optimal working state. Secondly, optimize welding parameters to avoid excessive current and voltage, reducing unnecessary energy consumption. Additionally, schedule production plans reasonably to avoid prolonged idling of the equipment, reducing standby energy consumption. Meanwhile, strengthen equipment maintenance and upkeep to ensure normal operation and efficient utilization of the equipment.
2,How to adjust welding pressure on the spot welding machine?
Answer: Adjusting welding pressure is essential for the welding effect of the spot welding machine. Too low welding pressure may result in unreliable welding joints, while excessive welding pressure may cause welding deformation or cracks. When adjusting welding pressure, the appropriate pressure range should be determined based on the type, thickness, and properties of the welding material, as well as the required strength of the welding joint. Typically, welding pressure can be adjusted by changing the distance between the electrodes or the operating parameters of the pressure device.
3,What should be considered during the transportation and storage of the spot welding machine?
Answer: When transporting and storing the spot welding machine, ensure that the equipment is turned off and the power is disconnected. Also, avoid impacts and vibrations to prevent damage to internal components. The storage environment should be kept dry, ventilated, and protected from direct sunlight and high temperatures.
4,Can the welding parameters of the spot welding machine be saved and recalled?
Answer: Yes, our spot welding machine supports the saving and recalling of welding parameters. You can save commonly used welding parameter combinations and quickly recall them as needed to improve welding efficiency.
5,What should be paid attention to when the spot welding machine welds thin sheet materials?
Answer: When welding thin sheet materials, the spot welding machine needs to pay special attention to controlling the welding pressure and welding time to avoid over-welding, which may cause material deformation or burn-through. It is recommended to use smaller welding currents and shorter welding times, and adjust the welding pressure appropriately to achieve good welding results.
6,How to maintain and upkeep the spot welding machine?
Answer: Maintenance and upkeep of the spot welding machine are crucial for its normal operation and prolonged service life. It is recommended to regularly clean the equipment, removing dirt and oxides from welding electrodes and the welding area. Also, check the power lines and connection circuits of the equipment for integrity to ensure the normal operation of the electrical system. Additionally, regular inspections of mechanical components and transmission mechanisms should be conducted to ensure their normal operation and accuracy.
7,Does the spot welding machine have safety measures to prevent misoperation or accidents?
Answer: Yes, our spot welding machine is equipped with comprehensive safety measures. The equipment is equipped with emergency stop buttons, safety guards, etc., to ensure that power can be quickly cut off or hazardous areas can be isolated in case of abnormal conditions. Additionally, we provide operation training and technical support to help users use the equipment correctly and safely.
8,Do spot welding machines have safety protection measures?
Answer: Yes, our spot welding machines have comprehensive safety protection measures. The equipment incorporates various safety mechanisms such as overload protection and overheat protection, ensuring that power can be cut off promptly in case of abnormal situations to protect the safety of operators and equipment.
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