2.0-5.0mm Intelligent Spot Welder Storage Intermediate Frequency Inverter DC Spot Welding Device for Carbon Steel Auto Parts

Product Description

Product Description

Intermediate Frequency Inverter DC Spot (Convex) Welder
DTB-80  DTB-160  DTB-240  DTB-280  DTB-340  DTB-450
Customizable according to requirements

High Power ▪ Intermediate Frequency ▪ DC output current

Energy saving, power saving, high efficiency, low operating cost, and high welding quality.

Product overview: The medium frequency inverter DC spot welding machine converts the power frequency (50Hz) AC to the medium frequency (1000Hz) DC output. The time resolution is higher than that of the power frequency, the control accuracy is also improved, and the output current is not affected by the change of the secondary output circuit. It has high thermal efficiency, large output power rate and better welding quality. Compared with the traditional power frequency welding machine, inverter medium frequency DC welding will be efficient and energy-saving. It is a technological revolution breakthrough in the field of resistance welding.

Welding material: Aluminum, copper, galvanized sheet, carbon steel, nikel, tungsten and other metal materials.
Material thickness for standard machine: < 6.0+6.0mm
Process recommendation: Spot welding
Application industry: Widely used in welding of metal products in automobile and auto parts manufacturing, new energy power battery, photoelectric communication, Electric light, compressor, hardware, furniture, kitchenware and other industries

 

Product Parameters

 

Parameter	DTB-80	DTB-160	DTB-240
Rated capacity	80kVA	160kVA	240kVA
Input power	3 φ 380V	3 φ 380V	3 φ 380V
Max. short circuit current	25KA	35KA	50KA
Load duration rate	20%	20%	20%
Inverter frequency	1000Hz	1000Hz	1000Hz
Max. pressure	6000N	6000N	12000N
Electrode stroke	80mm	80mm	100mm
Welding ability / Aluminum	2.0+2.0 mm	2.5+2.5 mm	3.0+3.0 mm
Welding ability / Carbon steel	2.5+2.5 mm	3.0+3.0 mm	4.0+4.0 mm
Arm extension size	500 × 250mm	500 × 250mm	500 × 350mm
Electrode arm size	¢59 × 173mm	¢59 × 173mm	¢74 × 195mm
Electrode holder size	¢24.6 × 180 mm	¢24.6 × 180 mm	¢31.6 × 250 mm
Electrode head size	¢16 × 50 mm	¢16 × 50 mm	¢20 × 60 mm
Net weight / Packing weight	336kg / 392kg	384kg / 440kg	733kg / 809kg
Overall dimension / Packing size	1180×750×1830mm /  1230X790X1950mm	1180×750×1830mm /  1230X790X1950mm	1200×870×2070mm /  1230X790X1950mm

Detailed Photos

Product advantages

 

1. PDKJ MFDC Controller
The intermediate frequency welding controller and current closed-loop control can control the actual welding current at high speed. The output current is DC, and the current is smooth, the inductance reactance is zero. The working frequency is 1000Hz, and the time control accuracy is 1ms. The welding program can achieve multiple welding functions such as preheating, welding, and tempering to achieve complex welding functions. Humanized design, can save multiple welding presets.
 

2.LCD touch screen
The interface is simple and beautiful, and the operation is simple. Multi language switching between Chinese and English, with clear welding parameters at a glance. Cooperate with preset functions to achieve fast welding.
 

3. Water cooling circulation system
Transparent and intuitive water flow meter for easy observation and adjustment of cooling water flow. PDKJ customized anti-corrosion and anti-aging soft water pipes have a long service life and prevent water leakage accidents. Stable and appropriate temperature can improve welding quality and speed.
 

4. Thickened and stable body design
The body is designed with a high-strength thickened steel plate mechanical structure, which is stable and rigid, ensuring that the body does not vibrate during welding, and large welded work-pieces do not shake. The high-strength corrosion-resistant nano coating body can ensure machine quality and ultra long service life. And it won the Red Dot, known as the "beautiful spot welder".
 

5. Pure copper transformer
The transformer of PDKJ is made of pure copper for both primary and secondary poles, with a high conductivity magnetic core and high-quality epoxy resin poured inside. It has good insulation performance and stable performance, and is packaged in a stainless steel shell, with a compact and beautiful appearance. The rectifier component adopts high-power ABB diodes, with stable performance and high efficiency, making it the most reliable heart of PDKJ spot welding machine.
 

6. Precision and flexible welding platform
The welding platform adopts high conductivity brass material with the copper content of  85%, integrated electrode voltage mechanism, short gas path, compact structure, fast reaction speed, and more convenient installation and maintenance. The stroke between electrodes is adjustable, which can greatly improve the welding speed. Internally, it adopts water-cooled circulation for heat dissipation, and can quickly replace welding fixtures and electrode heads.
 

7. R&D Pneumatic system
The seventh generation pressure stabilizing cylinder developed specifically for welding has fast response speed, high pressure resistance, and long service life, meeting the needs of high-speed welding. The cylinder directional valve adopts SMC/Airtag triple body, with fast response speed and large flow rate, meeting the requirements of high-speed management.
 

8. Safe and reliable circuit system
The body comes with an LS air switch, and the circuit design fully complies with the humidity breakdown voltage standard for electrical equipment air gaps. The body is equipped with an emergency stop button. All electrical designs strictly comply with safety standards from China, the European Union, and North America.
 

 

Features

1. Energy Saving: Compare with using low frequency, it can help to reduce the consumption of electric energy. The transformer of the same weight could output more energy. It can also be conveniently used with the large automatic welding clamp.

2. In a semi-automatic machine, one medium frequency transformer can replace many low frequency transformers which can help to reduce the parallel connection in secondary circuit.

3. Improve the power factor, reduce the production cost.

4. Reduce interference in secondary circuit which is in the large open area: the welding current is direct current. When there is induction or magnetic material in secondary winding, the welding will not be affected.

5. More adaptable to the fluctuation of power grid and voltage drop: a part of the energy has been stored by inverter and been supplied to load. It replaces the way of power supply to load directly from the power grid.

6. More precise and fast control of current: Compare with low frequency system, it is able to analyze more parameters in a more precise way.

7. The technology of MF system is more traditional and reliable which can prevent the damage results from the breakdown of silicon controlled.

8. Reduce operation cost, including saving the energy of each spot welding and reducing the cycle of welding.
 

Our Advantages

The entire series of products have been recognized by the China Intellectual Property Office and have obtained patent certificates.
 

1. Easy to operate
No skill training required, easy to operate, and easy to master for beginners.

2. Design life 20 years
It is designed for the lifespan of 20 years, with over 100000 hours of intensive work and aging testing in industrial laboratories.

3. Good quality
The surface of the welding spot has few oxidation and deformation, even without any marks, and the welding is firm and has good quality.

4. Widely used
Metal cabinets, automotive components, fasteners, electronic components, instruments and meters, battery spot welding, hardware spot welding, electrical switches, terminal wires, wire mesh, mesh baskets, etc.

5. Fast welding speed
High power, fast dotting speed, short time consumption, high welding efficiency.

6.  Customized
Can be customized fixtures, electrode arms, electrode holders, and electrode heads of different sizes for different product work-pieces, and can customize highly automated welding equipment and production lines.

 

 

Packaging & Shipping

Application

Especially suitable for aluminum, copper, galvanized sheet, carbon steel, nickel, tungsten and other metal materials and high temperature enameled wire, flexible connection, inductance coil welding. It is widely used in the welding of metal products in the fields of automobile and auto parts manufacturing, new energy power battery, photoelectric communication, electric light source, compressor, hardware, furniture, kitchenware, etc. The product has passed the patent certification of China Intellectual Property Office, China CCC certification and export CE certification.




Enterprise Advantages
PDKJ, Born for metal welding

Honors and Patents (82)

FAQ

1. When can you arrange shipment?
We usually arrange shipment within 15 days after getting deposit, but customized machines should be more than 25 days. We always ship by air and sea in the mean time.

2. Do you inspect the finished products?
Yes, Each step of production products will be came out inspection by QC department before shipping.

3. Are you a factory?
Yes, We are a factory, all machine is made by ourselves and we can provide customize service according to your requirement.

4. How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.