Pdkj Spot Welder Low Energy Consumption and High Efficiency Metal Welding

• Control: Manual
• Cooling Way: Water Cooling
• Style: Fixed
• Model NO.: DBT-160
• Electrode Stroke: Vertical
• Electric Current: DC
• Transmission: Pneumatic
• Conductive Way: Copper
• Welding Spot Number: Single
• Type: Universal
• Applicable Material: All Metal Materials: Stainless Steel; Galv. Sheet
• Key Selling Points: Firm Welding, High Efficiency, Power Saving
• Cooling Water Flow: 12L/Min
• Input Power: 3 Phase; 380V
• Maximum Short Circuit Current: 35ka
• Transport Package: Wooden Case
• Specification: 1180*750*1830mm
• Trademark: PDKJ
• Origin: China
• HS Code: 8515809090
• Production Capacity: 100 Unit Per Month
• Package Size: 123.00cm * 79.00cm * 195.00cm
• Package Gross Weight: 440.000kg

Product Description

 

Product Description

 

PDKJ, BORN FOR METAL WELDIN

High Power ▪ Intermediate Frequency ▪ DC output current

Intermediate Frequency Inverter DC Spot (Convex) Welder
DTB-80  DTB-160  DTB-240  DTB-280  DTB-340  DTB-450

Energy saving, power saving, high efficiency, low operating cost, and high welding quality.

Product overview: The medium frequency inverter DC spot welding machine converts the power frequency (50Hz) AC to the medium frequency (1000Hz) DC output. The time resolution is higher than that of the power frequency, the control accuracy is also improved, and the output current is not affected by the change of the secondary output circuit. It has high thermal efficiency, large output power rate and better welding quality. Compared with the traditional power frequency welding machine, inverter medium frequency DC welding will be efficient and energy-saving. It is a technological revolution breakthrough in the field of resistance welding.
 

Welding Advantages of PDKJ Intermediate Frequency Inverter DC Spot Welder

1. Easy to operate
No skill training required, easy to operate, and easy to master for beginners.

2. Design life 20 years
It is designed for the lifespan of 20 years, with over 100000 hours of intensive work and aging testing in industrial laboratories.

3. Good quality
The surface of the welding spot has few oxidation and deformation, even without any marks, and the welding is firm and has good quality.

4.Widely used
Metal cabinets, automotive components, fasteners, electronic components, instruments and meters, battery spot welding, hardware spot welding, electrical switches, terminal wires, wire mesh, mesh baskets, etc.

5. Fast welding speed
High power, fast dotting speed, short time consumption, high welding efficiency.

6.  Customized
Can be customized fixtures, electrode arms, electrode holders, and electrode heads of different sizes for different product work-pieces, and can customize highly automated welding equipment and production lines.

 

Question 1: What should be considered when using a medium-frequency inverter DC spot welder for welding enclosures?

When employing a medium-frequency inverter DC spot welder for welding enclosures, the following factors should be taken into account:

• Material Compatibility: Ensure that the welder is suitable for the specific alloy composition and thickness of the enclosure material, as different aluminum alloys may require distinct welding parameters.
• Preparation: Thoroughly clean and degrease the surfaces to be welded, removing any oxide layers or contaminants that could compromise weld quality. Proper edge preparation, such as chamfering or V-grooving, may also be necessary.

• Question 2: What welding process is typically used for enclosures?

  The most commonly employed welding processes for enclosures include:

• Tungsten Inert Gas (TIG) Welding: Provides excellent control over heat input, making it suitable for thin and delicate aluminum components, as well as for producing aesthetically pleasing, high-quality welds.
• Gas Metal Arc Welding (GMAW/MIG): Offers higher deposition rates and is more suitable for thicker materials or higher-volume production, particularly when using pulse welding modes for better control over heat input and spatter reduction.
• Friction Stir Welding (FSW): A solid-state joining process ideal for large, thick-section aluminum enclosures, as it produces strong, defect-free joints with minimal distortion and no need for filler material.

 

Product Parameters

Parameters of PDKJ Intermediate Frequency Inverter DC Spot Welder (1)
 

parameter	DTB-160
Rated capacity	160KVA
Input power	3 φ 380V
short-circuit current	35KA
Load duration	20%
control mode	Primary / secondary constant current
Inverter frequency	1000HZ
Arm extension size	500 × 350mm
press	6000N
Electrode stroke	80mm
Cooling water flow	12L/min
Welding capacity /Al. plate	2.5+2.5mm
Welding capacity / carbon steel	3.0+3.0mm
Electrode arm size	φ 59x173mm
Electrode holder size	φ 24.6 × 180mm
Electrode head size	φ 16x50mm
weight	384kg
Overall dimension	1180*750*1830mm

Detailed Photos

Characteristics of PDKJ Intermediate Frequency Inverter DC Spot Welder 
 

1. PDKJ MFDC Controller
The intermediate frequency welding controller and current closed-loop control can control the actual welding current at high speed. The output current is DC, and the current is smooth, the inductance reactance is zero. The working frequency is 1000Hz, and the time control accuracy is 1ms. The welding program can achieve multiple welding functions such as preheating, welding, and tempering to achieve complex welding functions. Humanized design, can save multiple welding presets.
 

2.LCD touch screen
The interface is simple and beautiful, and the operation is simple. Multi language switching between Chinese and English, with clear welding parameters at a glance. Cooperate with preset functions to achieve fast welding.
 

3. Water cooling circulation system
Transparent and intuitive water flow meter for easy observation and adjustment of cooling water flow. PDKJ customized anti-corrosion and anti-aging soft water pipes have a long service life and prevent water leakage accidents. Stable and appropriate temperature can improve welding quality and speed.
 

4. Thickened and stable body design
The body is designed with a high-strength thickened steel plate mechanical structure, which is stable and rigid, ensuring that the body does not vibrate during welding, and large welded work-pieces do not shake. The high-strength corrosion-resistant nano coating body can ensure machine quality and ultra long service life. And it won the Red Dot, known as the "beautiful spot welder".
 

5. Pure copper transformer
The transformer of PDKJ is made of pure copper for both primary and secondary poles, with a high conductivity magnetic core and high-quality epoxy resin poured inside. It has good insulation performance and stable performance, and is packaged in a stainless steel shell, with a compact and beautiful appearance. The rectifier component adopts high-power ABB diodes, with stable performance and high efficiency, making it the most reliable heart of PDKJ spot welding machine.
 

6. Precision and flexible welding platform
The welding platform adopts high conductivity brass material with the copper content of  85%, integrated electrode voltage mechanism, short gas path, compact structure, fast reaction speed, and more convenient installation and maintenance. The stroke between electrodes is adjustable, which can greatly improve the welding speed. Internally, it adopts water-cooled circulation for heat dissipation, and can quickly replace welding fixtures and electrode heads.
 

7. R&D Pneumatic system
The seventh generation pressure stabilizing cylinder developed specifically for welding has fast response speed, high pressure resistance, and long service life, meeting the needs of high-speed welding. The cylinder directional valve adopts SMC/Airtag triple body, with fast response speed and large flow rate, meeting the requirements of high-speed management.
 

8. Safe and reliable circuit system
The body comes with an LS air switch, and the circuit design fully complies with the humidity breakdown voltage standard for electrical equipment air gaps. The body is equipped with an emergency stop button. All electrical designs strictly comply with safety standards from China, the European Union, and North America.
 

 
Cooling component of spot welding machine
 

Stainless steel water tank and water pump (optional)

Large capacity water tank, stainless steel shell for heat dissipation, combined with high-power water pump, using room temperature water circulation cooling. This standard cooling component can meet welding operations with general strength. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use spot projection welding machine with power less than 160KVA  for optional.

When the temperature is below 0ºC, please use antifreeze.
 

 

Industrial grade chiller (optional)

1.Vertical top air outlet design, easy installation and maintenance.
2.High quality brand refrigeration components, with a control accuracy of ± 1.0 ºC to ± 3.0 ºC;
3.Stainless steel multi-stage centrifugal pump and stainless steel water tank, PVC connection material, no worry of rust;
4.Multiple alarm protection functions and providing passive signal output;
5.Independently developed and produced bilingual intelligent temperature controllers in Chinese and English, with various settings and fault prompt functions, making operation simple and convenient;
6.The pure water filtration protection device ensures the safe operation of the equipment;

This advanced cooling component can meet ultra-high strength welding work. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use 170KVA spot projection welding machine for optional.

When the temperature is below 0 ºC, please use antifreeze.

 

Welding Automation and Non-standard Customized welding equipment

Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.

  

Part of classic automation cases of PDKJ:

Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc.

Usage on site

Q3: How well does a vertical spot welder perform when welding enclosures?

Answer: A vertical spot welder performs well when welding enclosures due to its:

• Versatility: Adjustable settings allow for welding of various materials and thicknesses, as well as adaptability to different joint configurations and enclosure designs.
• Compatibility with automation: Well-suited for integration into automated production lines, enabling increased productivity and reduced labor costs.

Q4: What is the quality of the welds produced by a vertical spot welder when welding enclosures?

Answer: The quality of welds produced by a vertical spot welder when welding enclosures is characterized by:
 

• Minimal defects: With proper setup and process control, welds exhibit low levels of porosity, underfill, or burn-through.
• Aesthetics (if applicable): Depending on the enclosure design and weld parameters, spot welds can result in visually clean and unobtrusive connections.

 

Packaging & Shipping

Our team

Patent certificate

FAQ

1,What causes smoke generation during the welding process of the spot welding machine?

Answer: Smoke generated during the welding process of the spot welding machine mainly comes from the melting or gasification of the welding material. When welding current passes through the welding electrode, the welding material melts due to high temperature, and some materials may gasify due to high temperature, forming smoke. Additionally, oxidation reactions that may occur during the welding process can also release smoke. To reduce smoke generation, optimize welding parameters, choose welding materials with low smoke generation, and ensure good ventilation in the work area.

2,How is the spacing of the welding electrodes adjusted on the spot welding machine?

Answer: Adjusting the spacing of the welding electrodes depends on specific welding requirements and material thickness. Typically, the equipment is equipped with electrode spacing adjustment devices, and operators can adjust the electrode spacing manually or automatically. During adjustment, ensure that the electrode spacing matches the thickness of the welding material to achieve the best welding results.

3,Does the spot welding machine have automatic detection capabilities to monitor abnormalities during the welding process?

Answer: Yes, our spot welding machine is equipped with automatic detection capabilities to monitor abnormalities such as abnormal currents and excessive temperatures during the welding process in real-time. Once abnormalities are detected, the equipment automatically takes corresponding protective measures to ensure the safety and reliability of the welding process.

4,Does the spot welding machine require cooling during the welding process?

Answer: Yes, during continuous high-intensity welding, the spot welding machine generates a certain amount of heat. To ensure equipment stability and prolong its service life, it is typically equipped with a cooling system. The cooling system can effectively reduce equipment temperature through methods such as circulating cooling water or fan cooling.

5,What precautions should be taken during transportation and installation of the spot welding machine?

Answer: During transportation, please ensure that the spot welding machine is properly packaged and secured to prevent collisions or damage during transit. During installation, please follow the instructions in the product manual to ensure the correct installation location and wiring of the equipment. If necessary, we can provide installation guidance and technical support to ensure the equipment's normal use.

6,Does the spot welding machine have an energy-saving mode or sleep function?

Answer: Yes, some advanced models of spot welding machines are equipped with energy-saving mode or sleep function. When the equipment is idle or not in use for a long time, the energy-saving mode can automatically reduce the power consumption of the equipment to achieve energy saving. The sleep function can automatically enter a low-power state after a period of idle time, further reducing energy consumption. These functions help reduce energy waste and operating costs.


7,What is the after-sales service policy of the spot welding machine? Does it provide technical training?

Answer: Our after-sales service policy for the spot welding machine aims to provide comprehensive support and assurance to customers. We offer one-stop services including equipment installation, commissioning, maintenance, and technical support to ensure the normal operation of the equipment and customer satisfaction. Additionally, we provide technical training services to help operators familiarize themselves with the operation and maintenance of the equipment, ensuring optimal performance. For specific after-sales service policies and technical training arrangements, please contact our customer service team for more information.

8,What is the delivery time for your machines?
Answer: This depends on the complexity of the machine. Most of our standard machines are in stock, and we can shape them within seven days after receiving your payment. If you require custom machines, it typically takes 20-90 days to complete production.