Application: | Electronic Industry, Automotive Industry, Manufacturing Industry |
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Technical Class: | Continuous Wave Laser |
Control: | Manual |
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Hand-held Fiber Laser Welding Machine with Automatic Wire Feeding
1500W/2000W/3000W
Automatic wire feeding Multifunctional 3-in-1
The handheld laser welding machine is designed as an integrated structure. It uses the latest generation of laser generator, and the integrated dual drive automatic wire feeding system and equipped with the double swing welding head independently developed by our company. Welding is flexible and convenient, with good beam quality, minimal deformation of the welding body, smooth and beautiful welds, and high reliability. For areas that are difficult to access with ordinary argon arc welding guns, flexible transmission non-contact hang in the air welding is implemented. It is suitable for spot welding and full welding of various metal frame structural parts, sheet metal parts and other complicated and irregular internal corners, external corners, seams, etc. It has the advantages of simple operation, beautiful welds, fast welding speed, etc. It is suitable for welding aluminum alloy plate, stainless steel plate, iron plate, galvanized plate and other metal materials, and can perfectly replace the traditional argon arc welding, arc welding and other processes.
Project | Parameter |
Device Name
|
Handheld continuous laser welding machine
|
Laser Power
|
1500W/2000W/3000W
|
Fiber Wire Length
|
Standard configuration 10m (customized length up to 15m) |
Cooling system |
Integrated constant temperature water tank
|
Operation Temperature Range
|
15-35°C |
Operation humidity range
|
<70% without condensation
|
Consumables | Protective lenses |
Parameter name | LWM1500 | LWM2000 | LWM3000 |
Input power | 220V / 1500W | 220V / 2000W | 380V / 3000W |
Automatic wire feeding | Yes | Yes | Yes |
Bonding strength with base metal | OK | Very good | Very good |
Welding gun model | A/B/C Optional | A/B/C Optional | A/B/C Optional |
Laser wavelength | 1064nm | 1064nm | 1080nm |
Overall power | 2500W | 3000W | 4500W |
Welding interval requirements | <0.5mm | <0.5mm | <1.0mm |
Aiming and positioning | Infrared | Infrared | Infrared |
Robot automatic welding interface | Yes | Yes | Yes |
Welding capacity / Aluminum | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding capacity / Carbon steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Stainless steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Galvanized sheet | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding speed | 0-120cm/Min | 0-120cm/Min | 0-120cm/Min |
Net weight / Packing weight | 280kg / 331kg | 300kg / 351kg | 320kg / 371kg |
Overall dimension / Packing size | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm |
Project | Traditional argon arc welding | Laser welding machine | Handheld Fiber Optic Welding |
Heat input to workpiece | Very high | Low | Low |
Deformation and undercut of workpiece | Large | Small | Small |
Subsequent processing |
Polish
|
No or minimal polishing
|
No or minimal polishing
|
Welding speed | General | More than 2 times of argon arc welding | More than 2 times of argon arc welding |
Applicable materials |
Stainless steel/carbon
steel/galvanized
sheet/aluminum alloy/copper
material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy/copper material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy
Gold/copper material
|
Consumables |
More
|
Less | Less |
Operation difficulty | Complex |
Average
|
Simple |
Environmental Protection Impact
|
Not environmentally friendly |
Environmentally friendly
|
Environmentally friendly
|
Welding fault tolerance |
Good
|
Average
|
Good
|
Double pendulum hand holding
head
|
No | No | Yes |
The brightness of light spot is adjustable | None | None | Yes |
Welding quality | Poor |
Average
|
Good
|
1,How can the generation of pores and cracks be prevented during the welding process of the spot welding machine?
Answer: To prevent the generation of pores and cracks during the welding process, several measures can be taken: Firstly, ensure the cleanliness and dryness of the welding material to prevent impurities and moisture from entering the welding area. Secondly, optimize welding parameters, such as appropriately reducing welding current and welding speed, to reduce heat input during the welding process. Additionally, preheating and post-heating methods can be used to improve the structure and properties of the welding joint, thus reducing the generation of pores and cracks.
2,Does the spot welding machine have automatic detection capabilities to monitor abnormalities during the welding process?
Answer: Yes, our spot welding machine is equipped with automatic detection capabilities to monitor abnormalities such as abnormal currents and excessive temperatures during the welding process in real-time. Once abnormalities are detected, the equipment automatically takes corresponding protective measures to ensure the safety and reliability of the welding process.
3,What are the power requirements for the spot welding machine? Does it support multiple power inputs?
Answer: The power requirements of the spot welding machine depend on the specific model and power rating. Generally, the spot welding machine needs to be connected to a stable AC power source for power supply. For different countries and regions' power standards, we can provide adapters and converters to meet the requirements of different power inputs. Additionally, some advanced models of spot welding machines also support DC power input, which can be customized according to specific customer requirements.
4,Does the spot welding machine require cooling during the welding process?
Answer: Yes, during continuous high-intensity welding, the spot welding machine generates a certain amount of heat. To ensure equipment stability and prolong its service life, it is typically equipped with a cooling system. The cooling system can effectively reduce equipment temperature through methods such as circulating cooling water or fan cooling.
5,What are the power requirements of the spot welding machine? Does it support multiple voltage inputs?
Answer: The power requirements of the spot welding machine vary depending on the model and configuration. The power requirements of the spot welding machine depend on the specific model and power. Typically, the spot welding machine needs to be connected to a stable AC power source for power supply. We can provide adapters and converters according to different countries and regions' power standards to meet various power input requirements. Additionally, some advanced models of spot welding machines also support DC power input and can be customized according to the customer's specific requirements. Before purchasing, please confirm the specific power requirements with us to ensure the equipment operates normally.
6,Can the spot welding machine work continuously for a long time?
Answer: The spot welding machine is designed to accommodate continuous operation, but prolonged continuous operation may affect the equipment's stability and lifespan. To ensure the equipment's normal operation and extend its lifespan, the water circulation cooling system should operate normally during use to avoid overheating or overloading the equipment.
7,How to maintain and upkeep the spot welding machine after prolonged use?
Answer: After prolonged use, the spot welding machine requires regular maintenance and upkeep to ensure normal operation and prolong its lifespan. Firstly, clean the exterior and interior of the equipment regularly to remove dust and dirt. Secondly, check the wear condition of the welding electrodes and replace severely worn electrodes promptly. Additionally, inspect the power lines and control systems for proper operation, and repair any abnormalities promptly. Simultaneously, lubricate and fasten the equipment regularly to ensure stability and accuracy.
8,How are the electrodes of the spot welding machine maintained and replaced during the welding process?
Answer: The electrodes of the spot welding machine gradually wear during use, so they need to be checked and maintained regularly. When electrode wear is severe, new electrodes should be replaced promptly. When replacing electrodes, choose suitable electrode materials and specifications and follow the correct installation and adjustment procedures outlined in the equipment manual. Additionally, regular cleaning and polishing of electrodes can extend their service life.