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Livable / Large countertop / Seamless spot welding
Platform type medium frequency inverter traceless spot welding machine
DB-130W/DB-170W
Features: The large platform can be electrically lifted and lowered, making it easy to support and place workpieces; Multi joint flexible welding arm, suitable for welding products in different directions; The back imprint of the solder joint is small, and the welding surface quality is high, eliminating the polishing process; A must-have for welding large metal workpieces.
Usage: Especially suitable for welding metal materials such as aluminum, galvanized sheet, stainless steel, carbon steel, etc. It is widely used in the sheet metal industry for welding large workpiece products such as chassis and cabinets, elevator metal door panels, kitchenware, and hardware appliances.
Characteristics of PDKJ Flat Table Medium Frequency Inverted Traceless Spot Welding Machine
01. The medium frequency inverter welding power supply is adopted to effectively reduce power consumption and welding spatter, and the welding quality is stable and reliable.
02. The welding gun can be designed as a horizontal or vertical structure, which is easy to extend to the depth of the box for welding to meet the welding requirements in different directions.
03. The welding arm is a multi joint arm structure. The unique parallel joint structure makes the operation flexible and the welding range larger, which can easily reach each welding spot on the workbench.
04. It can make your equipment management convenient, improve product quality, improve work efficiency, reduce labor intensity and improve production environment.
05.Using pneumatic pressurization can reduce the labor intensity of workers, obtain constant spot welding pressure and make the welding joints balanced and consistent. When welding iron cabinet, console and other similar parts, there are no welding pits on the outer surface of the parts, which improves the product quality.
06.The lower electrode is a forged chromium zirconium copper horizontal worktable. The workpiece can be directly placed on the worktable. It is simple to operate and easy to use. It can be easily operated without special skills or experience.
07.The output current is DC, the current is smooth, and the inductive reactance is zero.
08.The wide welding platform can realize electric lifting, which is convenient for taking and placing workpieces.
09.The outer surface of the solder joint is smooth without solder joint, deformation, grinding treatment and secondary processing dust. This not only saves the subsequent treatment process, improves the production efficiency, but also improves the working environment (no noise and dust pollution).
Parameter | DB-170W |
Rated capacity | 170KVA |
Input power | 3φ 380V |
Rated frequency | 1000HZ |
Welding gun type | Horizontal welding gun |
Torch length | 390mm |
Max. short-circuit current | 22000A |
Load duration | 20% |
Electrode pressure | 2000N |
Welding ability / Mild steel | 3.0+3.0mm |
Welding ability / Aluminum plate | 2.0+2.0mm |
Air pressure | 0.6Mpa |
Table size | 1000×800mm (Table size can be customized according to user requirements) |
Table height | 700-800mm (Height adjustable) |
Net weight / Packing weight | 800kg / 963kg |
Overall dimension / Packing Size | 1560×1200×2340mm / 1730x1530x2430mm |
Large platform, convenient for supporting, taking and placing workpieces;
Multi joint flexible welding arm to meet the welding of products in different directions;
Small impression on the back of the welding spot and high quality of the welding surface, eliminating the grinding process;
Necessary for welding large metal workpieces. -- The King of Sheet Metal Welding Machine
Cooling component of spot welding machine
Stainless steel water tank and water pump (optional)
Large capacity water tank, stainless steel shell for heat dissipation, combined with high-power water pump, using room temperature water circulation cooling. This standard cooling component can meet welding operations with general strength. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use spot projection welding machine with power less than 160KVA for optional.
When the temperature is below 0ºC, please use antifreeze.
Industrial grade chiller (optional)
1.Vertical top air outlet design, easy installation and maintenance.
2.High quality brand refrigeration components, with a control accuracy of ± 1.0 ºC to ± 3.0 ºC;
3.Stainless steel multi-stage centrifugal pump and stainless steel water tank, PVC connection material, no worry of rust;
4.Multiple alarm protection functions and providing passive signal output;
5.Independently developed and produced bilingual intelligent temperature controllers in Chinese and English, with various settings and fault prompt functions, making operation simple and convenient;
6.The pure water filtration protection device ensures the safe operation of the equipment;
This advanced cooling component can meet ultra-high strength welding work. Maintaining the spot welding machine at the optimal working temperature can improve welding quality and accuracy, and extend the service life of the machine. It's recommended to use 170KVA spot projection welding machine for optional.
When the temperature is below 0 ºC, please use antifreeze.
Welding Automation and Non-standard Customized welding equipment
Since its establishment 18 years ago, PDKJ has designed and completed numerous cases of welding automation and production lines. It is a leading enterprise in automation technology in Dongguan, focusing on automatic welding in the fields of laser welding and Electric resistance welding. More than 3000 high-end users around the world have witnessed the common use.
Part of classic automation cases of PDKJ:
Anzhao Oil Heater Production Line, BYD Copper Wire Terminal Welding Machine, Leite Automobile Radiator Aluminum Parts Spot Welding Machine, Feng's Wire Mesh Welding Machine, Hettich Slide Rail Welding Machine, Qixin Side Furnace Medium Frequency Welding Machine, Huayangtong Door Plate Code Reinforcement Welding Machine, CRRC Copper Wire Welding Machine, Chongqing Linglong Small Chassis Automation Welding Machine, Nanjing Qiangli Laser Automation Production Line, etc.
PDKJ is renowned in the field of welding equipment worldwide for its high-quality products and professional pre-sales, in sales, and after-sales services.
PDKJ's pre-sale, in sale and after-sales services. Include but are not limited to:
Welding sample for free, Free welding process consultation, Free welding speed improvement plan and evaluation, Customization of non-standard welding equipment, Consultation and customization of welding & automation production line, Usage training of welding equipment, Process guidance for after-sales welding samples, Production welding fixture, Accessories welding machine, Machine debugging on production site, Consultation and estimation of welding automation solutions, Welding equipment maintenance, Welding equipment overhaul,Welding parameter guidance, Welding assistance of remote video.
1,Does the spot welding machine support multi-stage welding functions?
Answer: Yes, our spot welding machine supports multi-stage welding functions. Users can set multiple welding stages according to actual needs, and each welding stage's parameters can be independently adjusted to meet the requirements of complex welding processes.
2,What should be done if spatter occurs during the welding process of the spot welding machine?
Answer: Spatter during the welding process may be caused by improper welding parameter settings or unclean material surfaces. You can try adjusting welding parameters such as welding current and welding time, or cleaning the material surface to reduce spatter. If the problem persists, it is recommended to contact our technical support team for further assistance.
3,How to reduce energy consumption during the welding process of the spot welding machine?
Answer: To reduce the energy consumption of the spot welding machine, several aspects can be considered. Firstly, select efficient and energy-saving welding equipment and power supply systems to ensure the equipment operates in the optimal working state. Secondly, optimize welding parameters to avoid excessive current and voltage, reducing unnecessary energy consumption. Additionally, schedule production plans reasonably to avoid prolonged idling of the equipment, reducing standby energy consumption. Meanwhile, strengthen equipment maintenance and upkeep to ensure normal operation and efficient utilization of the equipment.
4,What adjustments need to be made when the spot welding machine welds different materials?
Answer: When the spot welding machine needs to weld different materials, mainly adjustments need to be made to welding parameters, including welding current, welding time, and welding pressure. Different materials have different melting points, thermal conductivity, and resistivity, so adjusting parameters to adapt to the material's characteristics ensures welding quality.
5,Does the spot welding machine support counting function?
Answer: Yes, our advanced models of spot welding machines support real-time counting function, allowing users to better calculate the length of work and whether workpieces are missed welds.
6,What is the maintenance and maintenance cycle of the spot welding machine?
Answer: The maintenance and maintenance cycle of the spot welding machine vary depending on usage. Generally, we recommend regular maintenance of the equipment, such as cleaning the equipment surface and checking electrical connections. For equipment repairs, if the equipment experiences malfunctions or abnormalities, please contact our after-sales service team promptly, and we will provide timely repair support.
7,Does the spot welding machine have energy-saving features?
Answer: Yes, our spot welding machine has energy-saving features. The equipment automatically enters a low-power mode when idle or not in use, reducing energy consumption. Additionally, we utilize an efficient power management system to ensure optimal energy utilization during the welding process.
8,Does the spot welding machine have intelligent fault detection and alarm systems?
Answer: Yes, the spot welding machine is equipped with intelligent fault detection and alarm systems, such as alarms for high water temperature, etc. This system can monitor the operating status and parameter changes of the equipment in real-time. Once a fault or abnormal condition occurs, the system will immediately issue an alarm signal and display the fault information through the display screen or remote monitoring interface. This allows operators to quickly identify and resolve issues, ensuring the normal operation of the equipment and production efficiency.