Application: | Electronic Industry, Automotive Industry, Manufacturing Industry |
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Technical Class: | Continuous Wave Laser |
Control: | Manual |
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Hand-held Fiber Laser Welding Machine with Automatic Wire Feeding
1500W/2000W/3000W
Automatic wire feeding Multifunctional 3-in-1
The handheld laser welding machine is designed as an integrated structure. It uses the latest generation of laser generator, and the integrated dual drive automatic wire feeding system and equipped with the double swing welding head independently developed by our company. Welding is flexible and convenient, with good beam quality, minimal deformation of the welding body, smooth and beautiful welds, and high reliability. For areas that are difficult to access with ordinary argon arc welding guns, flexible transmission non-contact hang in the air welding is implemented. It is suitable for spot welding and full welding of various metal frame structural parts, sheet metal parts and other complicated and irregular internal corners, external corners, seams, etc. It has the advantages of simple operation, beautiful welds, fast welding speed, etc. It is suitable for welding aluminum alloy plate, stainless steel plate, iron plate, galvanized plate and other metal materials, and can perfectly replace the traditional argon arc welding, arc welding and other processes.
Question 1: Can laser welding of the frame be done?
Answer: Yes, laser welding can be used for welding sensors. Laser welding has the characteristics of high precision, high energy density, and low heat affected zone, making it suitable for welding frames of various materials. It can ensure the quality of welded joints, improve the stability and reliability of sensors.
Question 2: What are the advantages of handheld laser welding frames?
Answer: The handheld laser welding frame has advantages such as easy operation, high flexibility, fast welding speed, and stable welding quality. It can quickly respond to welding needs, improve work efficiency, and is suitable for welding sensors with various complex shapes.
Project | Parameter |
Device Name
|
Handheld continuous laser welding machine
|
Laser Power
|
1500W/2000W/3000W
|
Fiber Wire Length
|
Standard configuration 10m (customized length up to 15m) |
Cooling system |
Integrated constant temperature water tank
|
Operation Temperature Range
|
15-35°C |
Operation humidity range
|
<70% without condensation
|
Consumables | Protective lenses |
Parameter name | LWM1500 | LWM2000 | LWM3000 |
Input power | 220V / 1500W | 220V / 2000W | 380V / 3000W |
Automatic wire feeding | Yes | Yes | Yes |
Bonding strength with base metal | OK | Very good | Very good |
Welding gun model | A/B/C Optional | A/B/C Optional | A/B/C Optional |
Laser wavelength | 1064nm | 1064nm | 1080nm |
Overall power | 2500W | 3000W | 4500W |
Welding interval requirements | <0.5mm | <0.5mm | <1.0mm |
Aiming and positioning | Infrared | Infrared | Infrared |
Robot automatic welding interface | Yes | Yes | Yes |
Welding capacity / Aluminum | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding capacity / Carbon steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Stainless steel | 0.2-4.0mm | 0.2-5.0mm | 0.2-7.0mm |
Welding capacity / Galvanized sheet | 0.2-3.0mm | 0.2-4.0mm | 0.2-6.0mm |
Welding speed | 0-120cm/Min | 0-120cm/Min | 0-120cm/Min |
Net weight / Packing weight | 280kg / 331kg | 300kg / 351kg | 320kg / 371kg |
Overall dimension / Packing size | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm | 1050*750*1310mm /1110*850*1870mm |
Project | Traditional argon arc welding | Laser welding machine | Handheld Fiber Optic Welding |
Heat input to workpiece | Very high | Low | Low |
Deformation and undercut of workpiece | Large | Small | Small |
Subsequent processing |
Polish
|
No or minimal polishing
|
No or minimal polishing
|
Welding speed | General | More than 2 times of argon arc welding | More than 2 times of argon arc welding |
Applicable materials |
Stainless steel/carbon
steel/galvanized
sheet/aluminum alloy/copper
material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy/copper material
|
Stainless steel/carbon
steel/galvanized sheet/aluminum
alloy
Gold/copper material
|
Consumables |
More
|
Less | Less |
Operation difficulty | Complex |
Average
|
Simple |
Environmental Protection Impact
|
Not environmentally friendly |
Environmentally friendly
|
Environmentally friendly
|
Welding fault tolerance |
Good
|
Average
|
Good
|
Double pendulum hand holding
head
|
No | No | Yes |
The brightness of light spot is adjustable | None | None | Yes |
Welding quality | Poor |
Average
|
Good
|
1,What are the special requirements when welding stainless steel with the spot welding machine?
Answer: When welding stainless steel with the spot welding machine, special attention should be paid due to the high thermal conductivity and low resistivity of stainless steel. Several points to note include: Firstly, select appropriate welding parameters, such as appropriately increasing welding current and welding pressure, to ensure fusion penetration and firmness of the welding joint. Secondly, choose electrode materials and shapes suitable for stainless steel welding to improve the stability and welding quality of the welding process. Additionally, stainless steel is prone to oxidation and discoloration during welding, so proper protective measures, such as using shielding gas or flux, should be taken to prevent oxidation and discoloration.
2,How do we install the machine?
Answer: For some simple machines, we will provide you with English operation manuals, operation videos, and online guidance and training for your engineers to easily set up the machine. For more complex machines, we will send engineers to your country to assist with installation and training. However, there will be additional costs for engineers, including wages, visa fees, round-trip airfare, and accommodation, which will be borne by the buyer.
3,How is the accuracy and stability of the spot welding machine ensured?
Answer: Our spot welding machine adopts advanced control systems and precise mechanical transmission mechanisms to ensure welding process accuracy and stability. During the manufacturing process, we strictly adhere to quality control standards and conduct rigorous quality inspections to ensure the equipment's stability and reliability.
4,How is operational safety ensured during the welding process of the spot welding machine?
Answer: Strict adherence to safety operating procedures is necessary to ensure operational safety when using the spot welding machine. Firstly, ensure the equipment is properly grounded to avoid electric shock risks. Secondly, wear appropriate protective equipment such as welding gloves, safety goggles, etc. Additionally, maintain a clean and well-ventilated work area during the welding process to avoid fire and the risk of harmful gas poisoning.
5,What should be considered during the transportation and storage of the spot welding machine?
Answer: When transporting and storing the spot welding machine, ensure that the equipment is turned off and the power is disconnected. Also, avoid impacts and vibrations to prevent damage to internal components. The storage environment should be kept dry, ventilated, and protected from direct sunlight and high temperatures.
6,Are spot welding machines easy to operate and maintain?
Answer: Our spot welding machines are designed for ease of operation and maintenance. The equipment's operation interface is intuitive and easy to use, allowing even first-time users to quickly grasp it. Additionally, we provide detailed maintenance manuals and technical support to ensure that you can easily perform routine maintenance and upkeep during use.
7,How can the generation of pores and cracks be prevented during the welding process of the spot welding machine?
Answer: To prevent the generation of pores and cracks during the welding process, several measures can be taken: Firstly, ensure the cleanliness and dryness of the welding material to prevent impurities and moisture from entering the welding area. Secondly, optimize welding parameters, such as appropriately reducing welding current and welding speed, to reduce heat input during the welding process. Additionally, preheating and post-heating methods can be used to improve the structure and properties of the welding joint, thus reducing the generation of pores and cracks.
8,Is the operation of the spot welding machine simple, and does it require special training?
Answer: The operation of the spot welding machine is relatively simple and intuitive, as the equipment provided is equipped with a user-friendly operating interface and clear instructions. However, to ensure the best operating results and safety, we recommend that operators receive basic training to understand the equipment's basic operation, safety regulations, and maintenance knowledge.